Process Engineer

Job Details:Process Engineer• Type: Full-Time, Direct Hire• Location: West Haven, CT• Salary: $87,000 – $103,000 (DOE)• Schedule: Day shift• Benefits: Full benefits package including Medical, Dental, Vision, 401(k), and PTOWe are currently seeking a Process Engineer to support and lead high-volume assembly operations with a strong emphasis on process optimization, automation, and Lean manufacturing. This role plays a key part in driving operational excellence across safety, quality, delivery, and cost.Position Summary and Key Responsibilities:As a Process Engineer, your day-to-day responsibilities will include, but are not limited to:Core Responsibilities:• Develop, optimize, and sustain assembly processes aligned with quality, productivity, and cost targets• Identify and implement automation opportunities including robotics, vision systems, and material handling solutions• Lead continuous improvement initiatives using Lean tools such as Kaizen, 5S, Standard Work, SMED, and Value Stream Mapping• Partner cross-functionally with Design, Quality, Maintenance, and Operations to launch new products and processes into production• Analyze manufacturing KPIs (cycle time, OEE, scrap, downtime) and drive corrective actions• Apply structured problem-solving methodologies (DMAIC, 8D, PDCA, Root Cause Analysis) to resolve process issues• Develop and maintain process documentation including work instructions, PFMEAs, control plans, and process flow diagrams• Evaluate new equipment and technologies; build business cases and support capital projects from concept through implementation• Champion Lean culture by training, mentoring, and engaging team members at all levels• Ensure compliance with safety, quality, and environmental standards across all process engineering activitiesQualifications / Requirements:Required:• Bachelor’s degree in Mechanical, Industrial, Manufacturing Engineering, or related field• 7+ years of experience in process or manufacturing engineering within a high-volume assembly environment• Proven experience with automation integration and Lean manufacturing principles• Strong knowledge of assembly tooling, fixtures, and workstation design• Proficiency with AutoCAD and/or SolidWorks• Advanced Excel skills and experience with statistical analysis tools (Minitab or similar)• Solid understanding of manufacturing KPIs, Six Sigma fundamentals, and process validation• Strong project management, communication, and leadership skillsPreferred:• Six Sigma Green Belt or Black Belt certification• Experience with PLCs, robotics, vision systems, or MES platforms• Exposure to multi-site or cross-cultural manufacturing environmentsWork Environment:This role operates within a fast-paced manufacturing and assembly environment and requires regular presence on the production floor. Strict adherence to safety and quality standards is expected.Company Overview:Founded in 2010, Top Prospect Group was built on delivering high-quality talent to leading organizations. In 2023, the company was acquired by HW Staffing Solutions, expanding its reach across manufacturing, technology, and professional services nationwide.Qualified candidates are encouraged to apply immediately.Please include a clean copy of your resume, salary expectations, and any references.