Continuous Improvement Engineer

OverviewWe are partnering with a well-established, technology-driven manufacturing organization to identify an Continuous Improvement Engineer with a strong continuous improvement mindset. This role focuses on driving operational excellence across manufacturing processes using lean principles, data-driven analysis, and hands-on leadership on the shop floor.The ideal candidate is passionate about safety, waste reduction, and sustainable improvement—and is comfortable rolling up their sleeves to support projects across shifts when needed.What You’ll Be DoingLead and facilitate continuous improvement initiatives using Lean methodologies (Kaizen, 5S, SMED, VSM, TPM, waste reduction)Conduct time studies, capacity analysis, value stream mapping, cycle time analysis, and line balancing to improve throughputSupport and sustain Daily Management Systems, including Tier board development, coaching, and upkeepDesign and implement ergonomic material handling solutions, optimized layouts, and efficient workstationsCollect and analyze shop-floor data; translate findings into actionable improvement plansDevelop and maintain standard work, SOPs, visual controls, and CI documentationMonitor and improve KPIs such as OEE, lead time, changeover time, inventory, and safety metricsPerform root cause analysis and lead corrective actions using data-driven approachesPartner cross-functionally with operations, maintenance, quality, and engineering teamsChampion a Lean culture through mentoring, coaching, training sessions, and auditsPropose and support capital investments tied to CI, automation, and technology improvementsMaintain a strong focus on safety, supporting behavior-based safety initiatives and complianceCreate AutoCAD layout scenarios for process improvements and facility projectsProvide flexible support for off-shift or time-sensitive projects when requiredWhat We’re Looking ForEducationBachelor’s or Master’s degree in Industrial Engineering, Manufacturing, Mechanical Engineering, or related fieldExperience3–5+ years of experience in a manufacturing or production environmentProven success leading Kaizen events and implementing CI initiativesExperience working cross-functionally and influencing at multiple organizational levelsTechnical SkillsStrong expertise in Lean tools (VSM, 5S, Kaizen, SMED, TPM, PDCA, one-piece flow)Solid analytical skills (time studies, root cause analysis, Excel-based data analysis; Minitab or Power BI a plus)Experience with CAD tools (AutoCAD, SolidWorks)Familiarity with ERP/MES systems and manufacturing data environmentsKnowledge of ergonomic design, layout optimization, and automation conceptsPreferredLean Six Sigma certification (Green Belt or Black Belt)Background in metal fabrication, welding, laser cutting, or low-volume/high-mix manufacturingExperience with SAP, MS Project, MES, or automation project coordinationWhy This Role Is AttractiveHighly visible CI role with real ownership and measurable impactOpportunity to shape lean culture and daily management systemsHands-on environment with strong leadership engagementCompetitive compensation and comprehensive benefitsLong-term growth opportunities within manufacturing and operational leadershipInterested?This search is being conducted by Bluewater Hayes, an executive search firm specializing in manufacturing, engineering, and operations talent. Qualified candidates will receive full details about the organization during the interview process.