Control Engineer
Job Title: Controls EngineerLocation: Warren, MIDuration: Long TermPosition OverviewWe are seeking a highly skilled Controls Engineer with extensive experience in automotive powertrain manufacturing automation. In this role, you will be the primary technical authority for designing, programming, commissioning, and debugging advanced automated systems on engine and transmission assembly lines.The ideal candidate will have deep, hands-on expertise with General Motors' Global Common Controls Software (GM GCCS) standards and architecture, ensuring all systems are robust, scalable, and fully compliant with automotive manufacturing specifications.Key ResponsibilitiesPLC Programming & Architecture: Design, program, and integrate complex automation systems utilizing Allen-Bradley ControlLogix and CompactLogix platforms.Software Development: Develop and maintain structured, clean code within Studio 5000 / RSLogix 5000 environments.HMI Development: Design, configure, and optimize user interfaces using FactoryTalk View, ensuring intuitive operation and detailed diagnostics for plant personnel.Standards Compliance: Strictly apply GM GCCS standards, asset structures, tagging/naming conventions, and documentation protocols across all projects.Network Design: Configure and troubleshoot industrial network architectures, with a heavy focus on EtherNet/IP communications, device routing, and deterministic I/O traffic.Commissioning & Startup: Lead the onsite commissioning, debugging, and testing of production equipment to guarantee a seamless transition from build to full-rate production.Process Optimization: Analyze legacy code and plant floor equipment to optimize cycle times, reduce downtime, and resolve complex systemic faults.Required Qualifications & Technical SkillsExperience: 5+ years of dedicated controls engineering experience within high-volume automotive manufacturing, specifically focused on engine or transmission assembly lines.GM GCCS Mastery: Proven track record executing projects strictly under GM GCCS hardware and software architectures.Hardware Expertise: Expert-level knowledge of Rockwell Automation hardware (ControlLogix, CompactLogix, Kinetix drives, and distributed I/O).Industrial Networks: Strong proficiency in managing EtherNet/IP networks, managing managed switches, and integrating field devices (e.g., vision systems, torque tools, RFID readers).Problem Solving: Exceptional debugging and troubleshooting skills on active, high-pressure production floors.Preferred QualificationsBachelor’s degree in Electrical Engineering, Automation Engineering, or a related field.Familiarity with GM's legacy standards (e.g., GCCH) is a plus.Prior experience managing projects through formal GM buy-off gates.