Process Technician II

Exceptional People. Hard Problems. Meaningful Careers. Big Impact.Nowhere else can you touch as many life-changing medical technologies. At Forj Medical, we work side by side with more than 100 medical device companies from startups to global giants to bring life-enhancing technologies to market. Working with us means solving hard problems with extraordinary people in a collaborative work environment. Join us.The Injection Molding Technician is responsible for all aspects of the injection molding process, including setup, processing, troubleshooting, maintenance, and optimization of production and sample molds. This role requires advanced technical expertise, strong problem-solving skills, and the ability to support process development while maintaining high standards of quality, safety, and efficiency.Key ResponsibilitiesPerform complete mold setup and teardown, including troubleshooting and preventive maintenance for production and sample moldsInstall, remove, and replace waterlines; perform routine water filter cleaningConduct proper line clearance, moisture analysis, and tolerance monitoring to ensure process integrityMaintain press cleanliness, including platen cleaning, preventive maintenance (PM), and housekeeping before, during, and after tasksManage work orders, raw materials, and advanced mold lubrication (leader pins, side locks, cams, slides)Execute Advanced Scientific Injection Molding (SIM) techniques to support Processing Engineering in process developmentPerform advanced troubleshooting of machines, tooling functionality, and Mold Process Control (MPC), including controlled out-of-tolerance evaluationsConduct mold evaluations following critical tool repairsLoad and adjust automation programs as neededExecute DOE, IQ, OQ, PQ, and confirmation runsPerform press start-up, restart, and shutdown proceduresIdentify process and material issues, determine root causes, and implement effective corrective actionsEnsure compliance with company and industry standards to maintain a safe and efficient manufacturing environmentTrain and mentor new and less experienced techniciansPerform additional duties as assignedSupervisory ResponsibilitiesMay provide direction to department employees in alignment with company policies and applicable lawsResponsibilities may include training, assigning work, monitoring performance, addressing concerns, and resolving issuesIn the absence of formal supervisory responsibility, provides technical guidance and on-the-job trainingQualificationsTo perform this role successfully, the individual must be able to execute all essential functions effectively. Reasonable accommodations may be provided as required.Education & ExperienceMinimum of five (5) years of experience in injection mold setup, processing, and removalTwo (2) years of technical college education or equivalent preferredFormal SIM training from accredited institutions strongly preferredCAD experience is a plusTechnical Skills & KnowledgeStrong knowledge of injection molding machines, processes, and industry terminologyAbility to read and interpret blueprints and technical documentationExperience with eDART or similar process monitoring systemsProficiency with hand tools and precision measuring instrumentsAdvanced understanding of plastic materials and processing techniquesStrong problem-solving, troubleshooting, and organizational skillsProficiency in Microsoft Office applications, particularly Excel and OutlookEffective verbal and written communication skillsPhysical DemandsThe physical demands listed are representative of those required to successfully perform the essential functions of this role. Reasonable accommodations may be made as needed.Regularly required to sit and use hands for handling, manipulating, and operating equipmentFrequently required to communicate verbally and hear effectivelyOccasionally required to reach with hands and armsMust be able to lift and/or move up to 51 poundsRequires close visual acuity for tasks such as data analysis, inspection of small parts, reading, measuring, and operating machineryEEO StatementForj Medical provides equal employment opportunities to all employees and applicants for employment and prohibits discrimination and harassment of any type without regard to race, color, religion, age, sex, national origin, disability status, genetics, protected veteran status, sexual orientation, gender identity or expression, or any other characteristic protected by federal, state or local laws. This policy applies to all terms and conditions of employment, including recruiting, hiring, placement, promotion, termination, layoff, recall, transfer, leaves of absence, compensation and training.Employment RequirementMust be authorized to work in the United States.Compensation And Total Rewards PackageThe salary range for this position is outlined below under "Job Details" and is dependent upon the individual's skills, experience, qualifications, and applicable employment laws. Beyond base salary, Forj offers a competitive Total Rewards Package. We offer health, dental, vision, 401K plans, and time off programs. You may also be eligible to participate in an annual bonus program which depends on various factors, including, individual and organizational performance.