Layout Engineer

Role OverviewThe Layout Engineer will be responsible for end-to-end site and factory layout management, including building-level and campus-level planning. This role focuses on designing, optimizing, and scaling manufacturing facilities by integrating production systems, material flow, warehouse operations, and site infrastructure into a cohesive and efficient layout. The ideal candidate will combine industrial engineering expertise, data-driven analysis, and cross-functional leadership to support large-scale manufacturing growth.Key ResponsibilitiesLead factory layout design across manufacturing lines, warehouse/storage areas, material flow, people flow, and ancillary/support spacesDevelop long-term site master plans to support phased capacity expansion and future scalabilityDefine and implement layout governance and standards, including change management, visual factory standards, drafting standards, and layout processesCreate and maintain block layouts and detailed 2D/3D layouts aligned with Plan of Record (POR) and business requirementsDesign and optimize end-to-end material flow, including inbound, internal logistics (WIP), and outbound finished goods flow Own and manage overall site layout, including building placement, external logistics flow (truck movement, dock doors, yards), utilities, and infrastructure planningOptimize dock utilization, yard flow, and transportation interfaces to improve logistics efficiency at the site level.Collaborate with cross-functional teams (Manufacturing, Operations, Supply Chain, Facilities, Construction, EHS) to align on layout requirements and ensure seamless executionPerform data-driven analysis to optimize space utilization, flow efficiency, labor productivity, and costDevelop and integrate PFEP (Plan for Every Part) into layout decisions, including storage strategy, packaging, and line-side deliveryDefine and track layout performance metrics, including flow distance, aisle utilization, space density, throughput, and bottlenecksSupport capacity planning and modeling using OEE, cycle time analysis, and throughput simulationsDrive factory densification initiatives by eliminating non-value-added movement and improving layout efficiencySupport installation, commissioning, and layout validation during site construction and production ramp-upTranslate complex layout and operational data into clear, executive-level insights to support strategic decisionsBasic QualificationsBachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or related field 7+ years of experience in site/factory layout planning, industrial engineering, or manufacturing system.Experience in large-scale manufacturing environments (e.g., automotive, battery, energy, or heavy industry)Strong understanding of site planning, material flow, and facility design principlesPreferred Qualifications Experience in greenfield site development and large-scale factory ramp-upProven experience in site master planning, including yard design, dockstrategy, and infrastructure planningHands-on experience with PFEP, warehouse design, and material handlingsystems (AGVs, AMRs, conveyors)Proficiency in layout tools such as AutoCAD, Revit, or similar 2D/3D design softwareExperience with simulation tools (e.g., FlexSim) for factory and logistics modelingStrong knowledge of Capacity Model and Labor industrial engineering methodologies (OEE, line balancing, takt time, cycle time analysis)Experience working with construction and facilities teams on site execution and infrastructure integrationFamiliarity with safety, environmental, and regulatory considerations in site designKey Skills & Competencies Strong analytical and data-driven decision-making skillsAbility to manage complex, cross-functional projects across site and factory levelsExcellent communication skills with the ability to influence stakeholders from shop floor to executive leadershipSystems-thinking mindset with attention to detailProven ability to manage multiple priorities in a fast-paced, high-growth environment