Quality Engineer
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Description:
Description
Maintain world class quality (customer PPM), drive for 100% on time delivery, and ensures safety throughout department
Participates in achieving departmental KPIs
Supports ISO9001:2015/IATF16949:2016 compliance and is an internal audit process owner
Establish and maintain departmental work instructions consistent with ISO/IATF standards and procedures
Responsible for oversight of entire APQP and PPAP process through customer delivery
Coordinates measurement system analysis activities - Gage R&R's, MSA's, etc.
Reviews Supplier Quality, including Supplier Corrective Actions, Non-Conformances and PPAP activities. Works with vendors to resolve product quality issues
Assists the management team regarding dispositions of suspect / non-conforming product
Recommends improvements to quality functions and processes
Validates and signs off on process changes affecting product quality
Maintain all quality related documentation including PFMEA, Control Plan, Work Instructions, etc.
Participates on new product development teams as a Quality representative
Responsible for ensuring that product meets drawing specifications and customer expectations
Ensures customer requirements are known, communicated, and met
Proficient in Cost of Quality metrics, analysis, etc.
Work with Plant Manager and Quality Manager to provide customer showroom appearance at all times
Responsible for managing and completing annual PPAP’s
Other duties as required
Requirements:
Qualifications
The requirements listed below are representative of the knowledge, skill, and/or ability required. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions.
World Class Customer Focus (internal/external)
Working knowledge of algebra and statistics, including SPC
Excellent computer skills
Advanced written and verbal communication skills
Ability to make presentations before internal and external management groups
Problem solving and root cause analysis tools
Complete understanding of quality tools and concepts: FMEA's, Control Plans, 8D Methodology, PPAP's, and ISO9001 / IATF16949
EDUCATION AND EXPERIENCE:
Bachelor of Science in Engineering or Management, similar field or 3+ years relevant Quality Control experience; supervisory experience a plus. CQE, CQM preferred
Experience working with automotive customers and/or knowledge of automotive quality tools (PPAP's, APQP, FMEA's, 8D Corrective Action process, etc.)
Auditor certification for ISO9001/IATF16949 or qualified by internal training and/or experience preferred
3+ years of manufacturing experience preferable in plastic injection molding
Previous experience with writing SOP (Standard Operating Procedures) and WI (Work Instructions) for all functions
Strong process and quality improvement experience with knowledge of 6-Sigma, Kaizen, Lean, SPC and Process Control