Instrument Technician

Job SummarySafely perform the troubleshooting, repair, installation, and calibration of all Kalsec Inc. manufacturing instrumentation and control equipment. Responsibilities will be carried out across all Kalsec Inc. facilities located in Kalamazoo, MI.Essential Job ResponsibilitiesInstrumentation, Calibration & Technical ExecutionPerform calibration, installation, troubleshooting, repair, and maintenance of plant instrumentation and control systems across all Kalamazoo facilitiesTroubleshoot and repair plant instrumentation and PLC instrument circuits through resolution using sound failure-mode theory prior to equipment replacementIndependently perform loop checks, instrument checkouts, and support Engineering projectsInstall, replace, calibrate, and maintain instrumentation including flow, level, pressure, temperature, weighing, gas monitoring, pH/ORP systems, totalizers, valves, actuators, converters, transducers, pneumatic systems, and intrinsically safe and general-purpose equipment (≤120 VAC)Troubleshoot and repair safety interlocks, alarm circuits, and audible/visual alarmsModify pneumatic lines and perform removal and installation of instrument elements from process lines and systemsUtilize HMIs, PLCs, test equipment, and computer-based control systems to calibrate, test, and troubleshoot instrumentation and instrument circuitsReplace flexible connections, fittings, conduit, cables, and terminations associated with instrumentationDiagnose failures accurately and perform work to a high standard of excellence, exceeding minimum quality expectations Safety, Compliance, Documentation & CollaborationApply all MIOSHA, OSHA, Kalsec Inc., Quality Assurance, and Food Defense policies to all work activitiesDemonstrate leadership and ownership in safety, plant systems, and instrumentation reliabilityRead, understand, and follow all plant procedures related to the Instrument Technician roleComplete and maintain all required training and certifications as provided by Kalsec Inc.Interface with the CMMS system to locate, execute, and document work orders and related materialsResearch troubleshooting solutions and replacement parts using manuals, vendor support, and web-based resourcesObtain and verify ordering information for replacement parts and equipmentArchive, retrieve, mark up, and submit technical documentation for revisionCommunicate and collaborate effectively with all departments to support scheduling, troubleshooting, and equipment repairQualificationsRequired ISA Certified Control Systems Technician (CSST) Level I, completion of a certified instrumentation apprenticeship, or equivalent.If certification is not possessed at the time the position is awarded, the Instrument Technician must obtain ISA CSST Level I certification within one (1) year, with provision by Kalsec Inc.Experience with calibration and calibration best practices.Instrumentation experience including, but not limited to, transmitters, switches, indicators, gauges, pH systems, guided wave radar, sonar, and PLC interfacing.Proficiency with instrumentation test equipment.Strong understanding of the physical properties of flow, level, temperature, and pressure and their impact on instrumentation and processes.Experience troubleshooting manufacturing systems and equipment using best practices.Ability to read and interpret P&IDs, electrical diagrams, schematics, loop drawings, and electrical schedules.DesiredFive years of calibration experience.Five years of troubleshooting instrumentation and process control systems.Strong documentation and recordkeeping practices.Experience with CMMS systems and their role in plant operations.Experience working in hazardous classified locations and with intrinsically safe instrumentation.Basic understanding of Arc Flash requirements.Basic understanding of Process Safety Management (PSM).Background in Quality Assurance, Food Defense, and Safe Quality Foods (SQF).Strong knowledge of OSHA and MIOSHA regulations, including Lockout/Tagout (LOTO).Proficiency in computer software including MS Office and MS Outlook.Working ConditionsAbility to work at a computer or desk station using required software applications.Working knowledge of job expectations and responsibilities across all Finishing operations.Ability to access all areas of the manufacturing facility.Ability to work occasionally in environments involving heat, noise, odors, heights, confined spaces, and outdoor weather conditions.Ability to wear a Powered Air-Purifying Respirator (PAPR).Ability to lift up to 50 pounds.Ability to sit, stand, reach, kneel, bend, and climb ladders frequently and for extended periods.Ability to qualify for confined space entry in accordance with the Kalsec Inc. Confined Space Program.Ability to travel as required.