Casting Process Engineer - Development Program

Job Description The Casting/Manufacturing Engineering team’s Casting Process Engineer role is a two-year casting development program. The position is a direct-hire role with a structured two-year rotational experience across three manufacturing sites, followed by placement in a full-time assignment at the original home location. Potential Assignments Quality Engineering Project Launch Execution Support Production Process Engineering Support – Casting processes Production Process Engineering Support – Machining Processes Tooling Design Melting/Metallurgy lab Team The Process Engineering Team excels in the development, testing, implementation and execution of new casting programs, platforms, and technology. By collaborating with multiple levels of GM technical groups, vendors and suppliers, complex casting projects are turned into controlled manufacturing processes. What You’ll Do Work individually on specific programs while collaborating with the Process Engineering Team, Launch Team, Quality, Design, Tooling, Melting and Metallurgy, Product Engineering, and other support groups Support Launch Wall process via Manufacturing Validations, Build Plans, PPAP and related engineering procedures Support testing and installation of equipment, tooling and technologies on and off site Lead, support and present the analysis of casting defects Assist in process, tooling and equipment testing, troubleshooting and implementations Develop process documentation, process flow diagrams, control plans, PFMEA, standard work documents, and related technical documents for program launches Analyze first‑time quality data and optimize processes using DOE, DFSS green belt, and related statistical tools Manage Process Controls plans, QS‑Stat and Flexnet software, and quality systems Perform both non‑destructive and destructive testing procedures for casting investigation and analysis (CMM, leak testing, X‑ray, CT, thermal, lab specimen prep, chemistry, density, mechanical, etc.) Work on the shop floor, handling equipment and participating in casting shop activities Required Qualifications Pursuit of a Bachelor’s or Master’s degree in Manufacturing Engineering, Mechanical Engineering, Material Science, Industrial Engineering, Engineering Technology, or Metallurgy Graduation between May 2025 and December 2026 Availability to work full‑time, 40 hours per week and overtime when required Willingness to work in a plant environment Preferred Qualifications Experience in a plant environment or similar Training in foundry processes Training in process engineering procedures and disciplines Basic knowledge of Magma, Flow 3D, simulation software Basic knowledge of NX, Catia or any 3 D design software Degree courses with a metal casting focus Immigration Sponsorship GM does not provide immigration‑related sponsorship for this role. Relocation Benefits For selected candidates, relocation benefits may be available. The role is categorized as onsite, requiring reporting to Bedford, Defiance, or Saginaw Foundry on a full‑time basis. Benefits Overview From day one, we support your well‑being at work and at home. Learn how GM supports a rewarding career that rewards you personally by visiting Total Rewards resources . Non‑Discrimination and Equal Employment Opportunities (U.S.) General Motors is committed to a workplace that is free of unlawful discrimination and fosters inclusion and belonging. All employment decisions are made on a non‑discriminatory basis without regard to sex, race, color, national origin, citizenship status, religion, age, disability, pregnancy or maternity status, sexual orientation, gender identity, status as a veteran or protected veteran, or any other similarly protected status in accordance with federal, state and local laws. Accommodations General Motors offers opportunities to all job seekers including individuals with disabilities. If you need a reasonable accommodation to assist with your job search or application, email us or call 1‑800‑865‑7580 and include a description of the specific accommodation requested, the job title, and requisition number. #J-18808-Ljbffr