Powertrain R&D Process Engineer

The Powertrain R&D Process Engineer bridges the gap between materials science and automation. This role sits at the intersection of materials evaluation and automation product development, from performing hands-on laboratory analyses of coatings to developing and troubleshooting the machines that create them. The ideal candidate thrives in a cross-functional environment and is curious, creative, hands-on, and eager to learn.Duties and Responsibilities:Perform root cause analyses on failures in coatings, thermal spray systems, and automation equipment and instrumentation.Conduct tests and experiments on machines and on components/coatings in the lab. Collect, analyze, and report on data.Identify and develop technical solutions and improvements in automated thermal spray machinery, equipment, and systems to improve coating, process, and machine quality.Provide technical support in the definition, prototyping, assembly, installation, and commissioning phases of machine product development and build.Act as a technical interface to the customer.Requirements:Education: Minimum Bachelor of Science in Engineering in Materials, Welding, Mechanical, or Mechatronics Engineering from an ABET accredited schoolWork History: 2+ yrs experience in a product development, R&D, or powertrain environmentTechnical Skill: Hands-on materials/metallurgy lab experience, including coating metallurgical analysis, bond strength analysis, microscopy, digital image analysis, and failure analysisTechnical Skill: Ability to problem-solve and troubleshoot to resolve the root cause of issues.Technical Skill: Practical experience with automated machinery, thermal spray, welding, or coating systems, including setup and operation.Computer Skills: Proficient with data analysis tools and standard engineering softwareLanguage and Travel: Strong English speaker and writer. 10-20% travel availability, primarily domestically.Additional Desired Background (Not Required; On-the-Job Training Available):Thermal spray experience, particularly in parameter optimization and coating developmentIndustrial robot, PLC, or CNC usage and programming experienceFamiliarity with metrology equipment and techniques for quality inspectionDemonstrated technical writing/documentation experience for creating engineering reportsHands-on shop floor or machine commissioning experienceCustomer service or client-facing technical support experienceProficient with CAD software (preferably Solidworks)