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R&D Manager- Pattern Maker
Ecru, MSMarch 30th, 2026
Join the Industry Leader in Upholstered Furniture DesignResearch and Development Manager- Pattern MakerAshley Furniture Industries is looking for a talented and detail-driven R&D Manager- Pattern Maker to support our world-class R&D; and Product Development teams. This role contributes directly to the creation of high-quality stationary and motion upholstery products.What You'll DoDevelop and maintain accurate digital and manual patterns for various upholstery products.Collaborate with R&D;, Engineering, Cutting, and Upholstery teams.Support prototype builds and adjust patterns based on fit and upholstery feedback.Prepare complete pattern packages for production facilities.Support SKU onboarding and floor-level production trials.Improve material yield through optimized nesting.Create technical documentation such as seam allowances and sewing guides.Assist with root-cause analysis on upholstery issues.Core Skills & CompetenciesUpholstered furniture patterning (stationary & motion)CAD pattern systems (Gerber, Optitex, Formaris)Manual pattern draftingFabric and leather behavior knowledgePattern grading and nestingFoam and fill understandingCut-sew-upholstery workflow knowledgeTroubleshooting upholstery fitStrong communication and documentation skillsPreferred ExperienceExperience in cutting, sewing, upholstery, engineering, or QANew product development supportHigh-volume manufacturing experienceEducationPreferred backgrounds include Industrial Design, Furniture Design, Textile Technology, Patternmaking Certification, or Upholstery/Furniture Manufacturing Training. Equivalent experience is also considered.Tools & Software ProficiencyGerber AccuMark / AccuNestOptitexFormarisAutoCAD or SolidWorksZund / Lectra / Gerber cutting prepMicrosoft Office and TeamsAdobe IllustratorWho We AreAt Ashley, we're more than a business; we're family. As the largest manufacturer of home furnishings in the world, we know what it takes to build incredible furniture and future leaders. We're problem solvers with the grit to persevere during challenging times and innovators who won't coast when times are good. We create solutions, not excuses. And never settle for the status quo. It's the reason we're always searching for better ways to deliver an exceptional customer experience. That's why Ashley Furniture is #1 in our industry.Ready to grow? You've come to the right place. Ashley Furniture has a "Growth Mindset", and once you join our team, you'll learn from the best in the business.Apply today and find your home at Ashley!Benefits We OfferHealth, Dental, Vision, and Employee Assistance ProgramPaid Vacation, Holidays, and Your Birthday offGenerous Employee Discount on home furnishingsProfessional Development OpportunitiesAshley Wellness Centers (location specific) and Medical TourismTelehealth401(k) and Profit SharingLife InsuranceOur Core ValuesHonesty & IntegrityWithout hesitation, he uses candor and is direct in communicationIs tough-minded in working in and meeting the demands of realityAlways tells the truth and follows through on commitmentsPassion, Drive, DisciplineEnjoys working hard and pursues work with energy, drive, and willpower to finishIs disciplined in developing consistency into work processesIs focused and relentless in achieving goalsContinuous Improvement/Operational ExcellenceFights to take costs and waste out of the systemSeeks to understand "why" something works the way it does, and through study and improvement determines how to better all processes and systems.Strives for more in all areas of work by developing measurements, setting goals, and then working on ways to exceed goals through problem-solving methods that look beyond the obviousDirty FingernailDoes not rely on reports to run the business, but rather goes to the work that is being done and sees if the work is being done right for him/herself.Has an insatiable curiosity and takes a "Go and See" approach to understand the current state of the business and the competitive realitiesTakes a hands-on approach to tackle problems and demonstrates critical thinking through use of effective questioning...asking the 5 "Whys"Growth FocusedUnderstands the customer's needs and wants, then challenges current ways of doing business that inhibits growth and organizes work to meet those needsIs competitive by studying the competition and is aggressive in looking for ways to beat themStrives to be the BEST by improving the quality of processes, reducing costs, doing more business, being profitable, and growing the businessTo learn more about Ashley Furniture, our community engagement programs, environmental stewardship, and our core values, please visit our Corporate Social Responsibility information page:Corporate Social ResponsibilityWe are an equal opportunity employer and provide a drug-free working environment. While Ashley appreciates the interest of all candidates, only those meeting specific position requirements may be contacted. Principals Only.
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