Die Corrector
Location: Iowa Salary Range: OPEN depending on experience Relocation: yes Overview The Die Corrector is a key member of the die shop team, responsible for identifying and correcting issues with existing dies to enhance performance and ensure they meet production requirements. This role demands a high level of precision, technical skill, and an understanding of die mechanics to improve die designs and processes. Qualifications: • Extensive experience in die correction, preferably within the aluminum extrusion industry, or an equivalent combination of education and experience. • Advanced ability to read and interpret blueprints and technical prints. • Proficient in general machine work and knowledgeable about die mechanics. • Physical ability to manage heavy materials and stand for extended periods including frequent bending, lifting, and reaching. • Proficient in safety protocols for handling hazardous materials, ensuring a safe work environment. • Good communication skills for effective coordination with team members and reporting to supervisors. • Consistent and reliable attendance is required. Essential Functions: • Polish and make corrections to die tooling. • Document all corrections to facilitate redesigns for future dies. • Analyze die performance history and recommend design modifications to enhance performance. • Inspect dies post-production to ensure they conform to specifications and make necessary adjustments. • Properly use and understand measuring equipment and tools required for die correction. • Operate milling machines, sandblasters, and caustic systems efficiently. • Assist in the training of new die technicians and correctors. • Assist in daily operations of the caustic area and help maintain all die records. • Take directions from the Die Manager/Supervisor to perform assigned tasks. • Inspect smoothness and contour of dies. • Read section prints and inspect extrusions to ensure they match the design prints. • Understand metal flow in dies and apply techniques to modify it as needed. • Ensure all tooling is properly identified by size, type, and storage location • Compile, store, and retrieve production data to analyze die ratio efficiency and gains. • Maintain accurate records and ensure tooling is prepared and available as per the schedule. • Adhere to all safety protocols and wear necessary personal protective equipment (PPE) while operating machinery • Strictly adhere to all safety protocols, especially those related to the handling of hazardous materials, including the operation of caustic tanks and sandblasters. • Regularly participate in safety training sessions to stay updated on the best practices for handling hazardous substances. • Monitor the workplace for any safety hazards and immediately report potential risks to the supervisor.