Quality Engineer - Gear Metrology & CMM

Job Description Position SummaryWe are seeking a Quality Engineer with deep expertise in gear metrology and CMM-based inspection to join our precision aerospace manufacturing team. This role owns dimensional and geometric quality of gear components produced on Mazak CNC multi-tasking platforms, from in-process checks on the production floor through final CMM verification and First Article Inspection (FAI). Experience with Hexagon CMM hardware and Quindos metrology software for gearing is strongly preferred. You will work cross-functionally with Manufacturing, Engineering, and Programs to ensure every part leaves conforming to drawing and AGMA specifications.Key ResponsibilitiesProgram and operate CMM equipment, preferably Hexagon platforms using Quindos, to inspect involute gears, splines, and related features; PC-DMIS or Calypso experience also consideredDevelop and maintain in-process inspection plans and control plans for gear operations and use of gear data performed on Mazak CNC multi-tasking machines (turning, milling, gear cutting)Evaluate gear geometry parameters — lead, profile, pitch, runout, tooth thickness, and surface finish (Ra/Rz), against engineering and AGMA tolerancesPartner with Mazak machine operators and setup technicians to identify in-process quality signals and prevent non-conformances at the sourceLead First Article Inspection (FAI) activities per AS9102 for new gear programs and engineering changesDrive nonconformance (NCR), MRB disposition, and CAPA processes using 8D, 5-Why, and Fishbone root-cause methodsPerform and interpret Gage R&R / MSA for functional gauges, hard gauges, and CMM routines used in gear inspectionApply SPC and process capability analysis (Cpk) to CNC gear manufacturing processes; lead improvement initiatives to reduce scrap and reworkEnsure compliance with AS9100 and ISO 9001 QMS; support internal, customer, and third-party auditsInterface directly with customers on quality issues, waivers, deviations, and corrective action closureTrain operators and inspectors on in-process gear inspection techniques and quality standardsMinimum QualificationsBachelor's in Mechanical, Manufacturing, Industrial, or Aerospace Engineering or equivalent hands-on experience3+ years of quality engineering experience in aerospace, defense, or precision gear manufacturingHands-on CMM programming and operation, preferably with Hexagon equipment and Quindos; PC-DMIS or Calypso also consideredDemonstrated knowledge of gear geometry inspection: involute profile, lead, pitch, runout, spline measurementProficiency reading GD&T per ASME Y14.5 and gear engineering drawingsWorking knowledge of AS9100 / ISO 9001 QMS requirementsExperience with NCR, MRB, and structured CAPA (8D, 5-Why)Familiarity with AGMA gear accuracy standardsU.S. work authorization (ITAR/EAR compliance required)Preferred QualificationsExperience reading and interpreting Mazatrol CNC programs and setup sheets to support in-process quality verificationExperience with dedicated gear metrology equipment (Gleason, Klingelnberg, Zeiss gear checkers) in addition to Hexagon/QuindosFamiliarity with gear manufacturing processes: hobbing, shaping, grinding, shaving, lappingASQ CQE, CQA, Six Sigma Green/Black Belt, or AS9100 internal auditor certificationFAI experience per AS9102; PFMEA, Control Plans, APQP deliverablesKnowledge of special processes: heat treat, shot peen, NDT (MT, PT, UT), coating/plating as applied to gearsSupplier quality experience including SCAR management and incoming inspectionERP/MES and electronic QMS (eQMS) tool experienceSurface finish measurement experience (profilometer, Ra/Rz evaluation)Work Environment & Physical RequirementsOffice and manufacturing/production floor environmentFrequent sitting, standing, and occasional walkingUse of inspection tools, measurement equipment, and computer systemsAbility to read fine print, engineering drawings, and detailed dataAbility to lift up to 50 lbsRequired use of Personal Protective Equipment (PPE) in designated areasWhy Join Us?Work in a high-quality, aerospace manufacturing environmentOpportunity to impact product quality, compliance, and customer satisfactionCollaborative team focused on continuous improvement and operational excellenceCareer growth and professional development opportunitiesComprehensive medical, dental & visionPaid vacation and sick time