Mechanical Assembler
Job Description
Position Summary:
Responsible for fabricating and assembling basic tubing components used in air, fuel, oil, hydraulic, and related systems for aircraft and spacecraft. Work is performed using hand tools, power tools, semi-automatic rotary draw tube bending machines, measuring instruments, and related equipment. The role operates under direct supervision or guidance from experienced team members.
Qualifications:
- High School Diploma or equivalent required
- Minimum 1 year of related experience in tubing preparation, degreasing using solvents or aqueous methods, and preparing tubing components for bending or transport
- Ability to obtain a certified operator stamp within one year
- Experience performing rigid tube processes, waterspider processes, and saw cell processes with limited assistance
- Basic math skills and effective verbal, written, and computer skillsAbility to read and interpret blueprints, route sheets, procedures, and specifications
- Strong mechanical aptitude and reasoning skillsAbility to work accurately within precise tolerances and standards
- Familiarity with standard business software and automated systems (such as internal tracking systems and email)
- Strong teamwork and communication skillsAbility to participate in continuous improvement / lean initiatives
Primary Responsibilities:
- Read work orders, blueprints, sketches, bend data charts, and tubing templates to determine tubing specifications
- Establish trim lines and determine part relationships using templates and measuring systems
- Set up and operate manual and power machines to cut, form, swage, flare, and deburr tubing
- Perform single bend operations using semi-automatic tube bending equipment
- Attach fittings such as nuts, sleeves, collars, and caps using hand tools and machines
- Align, fit, and assemble tubing components in jigs and fixtures for welding preparation
- Inspect tubing components using measuring equipment including height gauges, calipers, bevel protractors, ball gauges, fixtures, CMM, and Aicon systems
- Perform pressure testing to identify leaks or defects
- Mark tubing components with identification using electro-chemical etching or labeling methods
- Clean, lubricate, and remove minor imperfections from tubing assemblies using approved methods
Additional Responsibilities:
- Participate in lean initiatives and process improvement activities
- Assist in training less experienced team members when required
- Follow all company safety policies and procedures
- Maintain a clean and organized work environment free from foreign object debris (FOD)
- Ensure equipment is properly calibrated according to schedule
- Operate bump machine as required
- Physical & Work Environment
- Frequent movement throughout the manufacturing facility to operate machinery
- Operation of manual machining equipment, tools, and testing equipment
- Ability to inspect parts for accuracy and defects
- Must be able to lift or move items up to 10 lbs up to 30 feet
- Exposure to solvents, lubricants, and varying temperature or humidity conditions may occur
- Must maintain regular attendance and professional collaboration with team members