Control Valve Repair Technician (Experience Required)

Job DetailsDescriptionEssential Duties Perform disassembly and assembly of new control valves including:Read, interpret, and respond accordingly to sales order and customer data sheet informationSafely disassemble valves and parts including various types of valves such as:Sliding stem valvesRotary ball valvesRotary butterfly valvesHigh performance rotary butterfly valvesVarious bolted bonnet gate, globe, and check valvesSoft-seated ball valvesVarious pressure globe, and rotary valvesSafely disassemble actuators and parts including various types of actuators such as:Double acting pneumatic sliding stem piston actuatorsDouble acting pneumatic rotary piston actuatorsSingle acting sliding stem spring and diaphragm actuatorsSingle acting rotary spring and diaphragm actuatorsEvaluate parts and maintain material awareness including:Mark parts correctly and maintain organization and segregationPerform chemical solvent cleaning when neededPerform inspection of parts being used in assembly and ensure critical dimension requirements are being met where requiredComplete all quality control sheets including date, sign-off, status, etc.Understand all special requirements needed for the assembly while maintaining compliance with all factories and or customer requirements.Safely and accurately perform some machining processes:Use drill press or pneumatic tools for drilling and pinning stems for valve plugsUse hand grinder for polishing some flange and sealing surfacesSafely assemble control valves from repair order instructions, customer test-report/specification sheets, and OEM IOM manuals; this includes performing all calibration of all positioners and or controllers.Install stem packingSafely and accurately attaches actuators to valvesSets correct valve travelSets correct bench set on actuatorCan accurately and efficiently tube up positioners and controllers to the actuator along with any other accessories on the assemblySafely test control valves according to applicable Code test requirements while applying and utilizing manufacturer’s manuals using compressed air, water, and nitrogen. Accurate and thorough completion of test reports with all required detail is essential.Ability to safely and accurately tube up, calibrate and troubleshoot various pneumatic and digitalpositioners and controllers as per factory and or customer spec sheets including but not limited to the following:Fisher 3582 and 3582I sliding stem positionersFisher 3610J, 3610JP, 3620, 3620JP rotary positionersDVC6200 positionerDVC2000 positionerFisher C1P pressure controllerFisher 2500 pneumatic level controllerPerform disassembly and assembly of new regulators and relief valves including:Direct operated regulatorsPilot operated regulatorsRead, interpret, and respond accordingly to sales order and customer data sheet information and or any special customer requirementsSafely and accurately do spring, orifice, and body changes to various types of regulators and relief valves.Safely and accurately test all regulators and relief valvesSafely and accurately set regulators and relief valves to desired set pointComplete all quality control sheets including date, sign-off, status, etc.Tag, seal, and prepare products for shipping while maintaining pride in workmanship including priming and painting products while adhering to all safety rules including proper clean-up and paint waste disposal. Palletizing and protecting tags, flanges, and threaded areas during the painting process are important.Understands and ensures that the JHC TCC (Total Customer Commitment) standards are upheld at all timesActively and enthusiastically supports JHC colleagues at all timesBuilds and cultivates solid relationships – internally and externallyTravels when required and applicableRegular and predictable attendance is essential for this position.The above list of duties and responsibilities does not constitute the entire list and the list can be changed, when necessary, at the discretion of management when business needs, customer demands, and other industry or job- related circumstances arise.Education And/or Work ExperienceHigh School or EquivalentA minimum or 2 years in the valve repair industry preferredBasic knowledge fundamentals, including Control Valves, Pneumatic Safety Systems, and Rotary Valves.Ability to read and understand customer data spec sheets for final assembly of control valves and regulators.Basic knowledge of industrial regulatorsBasic knowledge of various pneumatic positioners and controllers typically used on control valves.Ability to use basic hand and pneumatic tools confidently and safely.Working as self-directed field/shop environment worker.Experience with bending and running tubing is preferred.Read and record measurements using standard measuring tools such as manual torque wrenches, dial calipers, Vernier calipers, micrometers, thread gauges, tape measure, and scale.TWIC, OSHA Safety, Security PassportValid State issued driver’s licenseSupervisory Responsibilities☒No☐Yes, please list direct report’s titlesTravelAs needed throughout Gulf Coast regionCompetenciesDemonstrate good Ethics, Values and IntegrityProfessional in appearance and actionsCustomer ServiceStrong Mechanical AptitudeDemonstrated ability to read, write and verbalize in a professional, organized mannerModerate computer skillsSelf-Starter and Self-DirectedDemonstrate problem solving abilitiesThis position has three levels within the job. Progression through each level depends on specific knowledge, skills, and abilities. Evaluations are conducted and employees are assessed on growth and major competencies. Level requirements can be found on the company’s intranet. Physical RequirementsPhysical AbilitiesNOFCLift / CarryNOFCStandX10 lbs. or lessXWalkX11 – 20 lbs.XSitX21 – 50 lbs.XHandling / FingeringX51 – 100 lbs.XReach OutwardXOver 100 lbs.XReach Above ShoulderXPush / PullNOFCClimbX12 lbs. or lessXCrawlX13 – 25 lbs.XSquat or KneelX26 – 40 lbs.XBendX41 – 100 lbs.XN (Not Applicable) Activity is not applicable to this occupationO (Occasionally) Occupation requires this activity up to 33% of the time (0 – 2.5+ hrs. / day)F (Frequently) Occupation requires this activity from 33% - 66% of the time (2.5 – 5.5+ hrs. / day)C (Constantly) Occupation requires this activity more than 66% of the time (5.5+ hrs. / day)