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Expertise in and understanding of manufacturing and operational fundamentals, such as Quality Control Plans (QCP), Statistical Process Control (SPC), Change Control Board (CCB), Material Review Board (MRB), Machine and Process Buy-off (MBO/PBO), pFMEA, overall equipment efficiency (OEE), units per hour (UPH), etc.
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3+ years of hands-on experience in statistical process control and data analysis, using tools such as JMP, Tableau, Matlab, or equivalent. Experience with display component or module assembly processes, such as SMT, lamination, screen-printing, laser cutting, edging, molding, 3D printing.
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Experience with project management, lean six sigma, and root cause analysis tools such as SPC, 8D, 5 Whys, fishbone diagrams, measurement system analysis, gauge R&R, etc. Experience developing quality control plans, supplier quality audits, failure analysis, and root cause corrective actions.
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Familiarity with lean manufacturing principles, Six Sigma methodologies, and statistical process control (SPC) techniques for process optimization and quality improvement. Establish and implement quality control measures and inspection procedures to ensure compliance with OEM specifications, industry standards, and regulatory requirements (e.g., FAA, EASA.
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Knowledge and understanding of tooling and gaging control and traditional dimensional inspection methods. Experience with advanced manufacturing technologies such as additive manufacturing (3D printing), automation, robotics, and digital manufacturing.
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Enter statistical process control (SPC) data into the Manufacturing Execution System (MES) Perform documented out of control action plans (OCAPs) for processes failing SPC limits.
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First-hand knowledge of Statistical Process Control (SPC) practices. Support the POD plants and other plants, as needed, in their daily tasks, including development of system procedures, auditing, new item project support and execution of SPC system.
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Preferred: 5-10 years' experience as a Quality Engineering Manager in the blow molding or packaging industry. For more than 50 years, Silgan Plastics has defined the plastic bottling industry from technical innovation to creative packaging solutions.
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Sr. Process Development Engineer (process control) page is loaded. Sr. Process Development Engineer (process control) Strong expertise in statistical analysis tools, SPC methodology, DOE, data analytics using JMP or other statistical software.
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Provide technical advice in specialized quality assurance technology such as nondestructive testing [NDT], metrology, statistical techniques (e.g., Statistical Process Control [SPC], fabrication techniques, quality codes, and regulations.
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Supporting Scrap Reduction Initiatives and promote / drive "Zero Defect" mentality within the plant using proactive tools such as Lean (TEOA), Six-Sigma, Poka-Yoke (Error Proofing), Measurement System Analysis, Advance Product and Quality Planning (APQP) Statistical Process control (SPC) and Process Failure Mode and Effects Analysis (PFMEA.
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Own yield improvement actions and process change decisions based on statistical process control (SPC) data analysis. Use data to drive process decisions, basic data analysis, DOEs, SPC, etc.
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Surface Finishing - Develop new processes in the area of blasting, tumbling, polishing, wet sanding, lapping, anodizing, and PVD. Ensure that quality and yield requirements are met. Glass Processing - Develop all processes for glass scribe/break, grinding, lapping, polishing, chemical strengthening, decoration and functional coatings (with inks, and other thin film deposition techniques etc.
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Sig Sigma, Lean and Statistical Analysis and Process Control Tools e.g., SPC, Pareto, DPMO/PPM, etc. The Supplier Quality Engineer receives assignments and general direction from the Supplier Quality Manager.
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Hands-on supplier industrialization, supplier quality toolbox (ISO, IATF, DFM, GD&T) and automotive core pillars (APQP, PPAP, MSA, SPC, FMEA) experience. Candidate must be industrious, agile, ability wok in different time zones and able to travel across the globe (NA/Asia/EU/KSA) to collaborate with internal and external stakeholders to guide up front design development as well as roll up your sleeves with suppliers to create new manufacturing methods and control strategies when necessary to achieve ambitious specifications and ensure a flawless execution during launch.
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