Project Engineer

OSG is looking for a successful, driven Project Engineer. They will be in a key operations role responsible for driving cross-functional projects that improve quality, reduce cost, and increase production efficiency across OSG’s multi-plant network. Reporting directly to the Chief Operating Officer, this individual will serve as a subject matter expert in lean methodologies and continuous improvement, owning projects from initiation through implementation and sustained results. The role requires a self-directed professional who can operate effectively in a fast-paced transactional print and mail environment, manage multiple concurrent workstreams, and deliver measurable outcomes.Key ResponsibilitiesProject Planning & ManagementDevelop, maintain, and manage detailed project plans for operations improvement, capital, and quality initiativesDefine project scope, timelines, milestones, resource requirements, and success metricsTrack project status and proactively identify and resolve schedule, resource, or risk issuesCommunicate project progress to leadership through structured updates and steering reviewsManage multiple projects simultaneously across plants, ensuring alignment to company prioritiesLean Six Sigma & Quality ImprovementLead and facilitate Lean Six Sigma (LSS) projects targeting defect reduction, SLA improvement, and cost eliminationApply DMAIC and other structured problem-solving frameworks to root cause analysis and corrective actionsConduct process capability analysis, measurement system analysis (MSA), and statistical process control (SPC)Partner with plant quality teams to develop and implement Quality Improvement Plans (QIPs) and standard workDrive kaizen events and value stream mapping sessions across Carol Stream and other OSG facilitiesTrack quality metrics and produce data-driven reporting to leadership on CII trends and quality performanceProductivity & Cost EfficiencyIdentify and execute labor and materials cost reduction opportunities aligned to AOP and financial targetsAnalyze plant-level P&L data to pinpoint cost drivers and develop structured action plans to close gapsBenchmark production output, machine throughput, and staffing models to identify efficiency improvement opportunitiesDevelop and track productivity KPIs including OEE, uptime/downtime, waste rates, and cost per unit metricsCollaborate with plant leadership to implement solutions that reduce headcount dependency without compromising output or qualityCross-Plant & Travel ResponsibilitiesTravel frequently to OSG plant locations including but not limited to Carol Stream - IL , Carlstadt - NJ, Milwaukee - WI, Tempe - AZ, and Mount Airy - NCServe as an on-site operations resource during project implementation phases at remote plantsBuild strong working relationships with plant managers, supervisors, and front-line operators across sitesAdditional ResponsibilitiesSupport capital equipment evaluation and justification, including ROI analysis and implementation planning for press replacements or upgradesParticipate in client-impacting incident (CII) reviews and drive root cause investigations and corrective action implementationDocument standard operating procedures (SOPs), process flows, and operational playbooksAssist in the development of management operating system (MOS) tools including dashboards, scorecards, and reporting frameworksRequired QualificationsBachelor’s degree in Industrial Engineering, Mechanical Engineering, Manufacturing Engineering, or a related field2+ years of experience in operations, manufacturing, or production engineering rolesLean Six Sigma Green Belt certification required; Black Belt preferredDemonstrated success managing cross-functional projects from initiation to closure with measurable resultsProficiency in data analysis tools including Excel (advanced), Power BI, or similar platformsStrong written and verbal communication skills; ability to present data and recommendations clearly to senior leadershipAbility and willingness to travel up to 40–50% of the time to OSG plant locationsMust be based in or willing to relocate to the Carol Stream, IL areaBenefitsHealth Insurance (EPO & HRA options)Dental InsuranceVision InsuranceShort & Long Term DisabilityFlexible Spending AccountsLife InsuranceAccident & Critical Illness InsuranceCompany 401(k) Matching ContributionPaid Time Off (PTO)Employee Assistance Program (EAP)OSG offers equal employment opportunity and will not discriminate on the bases of race, religion, color, sex (including pregnancy, gender identity, and sexual orientation), parental status, national origin, age, disability, family medical history or genetic information, political affiliation, military service, or other non-merit based factors.