Manufacturing Process Engineer
*Job Summary*
We are seeking a dynamic and detail-oriented Manufacturing Process Engineer to join our innovative manufacturing team. In this role, you will drive process optimization, enhance production efficiency, and implement cutting-edge manufacturing solutions. Your expertise will be pivotal in developing, analyzing, and refining manufacturing processes to ensure high-quality output and continuous improvement. Your engineering expertise will support the SMT/Wave solder, mechanical assembly, unit integration departments and lead all related engineering activities. Ensuring the manufacturing processes meet or exceed internal and customer expectations.
*Responsibilities*
* Coordinate activities across customers, production, quality, and technical staff.
* Perform engineering evaluations, statistical analyses, corrective actions, and continuous improvement initiatives.
* Monitor and enhance manufacturing process quality.
* Develop and maintain manufacturing methods, work instructions, and process documentation.
* Create and validate manufacturing processes, including design of experiments, defect and failure analyses, and related reporting.
* Troubleshoot SMT and wave solder profiles, equipment, tooling, materials, chemicals, and fixtures.
* Provide technical support to production and interface with quality teams.
* Deliver technical presentations for customer business reviews.
* Identify and implement annual cost‑reduction opportunities for both the company and customers.
* Develop SMT KPIs to support factory improvement initiatives.
*Competency:*
* Analytical: Effectively research, analyzes data, and designs workflows.
* Problem Solving: Identifies issues, evaluates options, and implements solutions.
* Project Management: Coordinates activities, communicates effectively, and meets schedules and budgets.
* Technical Skills: Continuously expands knowledge; shares expertise with others.
* Customer Service: Responds promptly, maintains professionalism, and meets commitments.
* Interpersonal & Communication Skills: Listens actively; communicates clearly in both written and verbal formats.
* Teamwork & Leadership: Contributes to team success; motivates others and accepts feedback.
* Cost Consciousness: Identifies and implements cost‑saving measures.
* Ethics & Professionalism: Demonstrates integrity and respects confidentiality.
* Quality: Ensures accuracy and pursues improvement opportunities.
* Safety: Follows safety procedures and reports hazards.
* Adaptability: Adjusts effectively to changing conditions.
* Dependability: Meets deadlines and follows instructions.
* Initiative & Innovation: Proactively contributes ideas and improvements.
*Qualifications:*
* BSEE required or 10+ years’ direct SMT and Wave experience.
* 8–10 years in a Contract Electronics Manufacturing environment.
* Language Skills: Ability to read technical documents, write reports and work instructions, and communicate effectively with customers and employees.
* Mathematical Skills: Ability to calculate proportions, percentages, and geometric measurements.
* Reasoning Ability: Capable of solving practical problems and interpreting written, verbal, diagrammatic, and schedule-based instructions.
* Computer Skills: Proficiency with design software, internet applications, spreadsheets, and word‑processing tools.
* U.S. citizen is required, as only U.S. citizens are authorized to access information under aerospace and defense contracts.
*Additional Skills and Knowledge*
* Expertise in lead and lead‑free SMT and wave solder profiling.
* Extensive experience in SMT, through‑hole, and box-build manufacturing.
* Familiarity with quick‑turn/NPI environments.
* Knowledge of IPC‑A‑610, IPC‑J‑STD‑001, ISO, AS9100, ISO13485, and MIL standards.
* Skilled in process evaluation, validation, PPAP, FMEA, SPC, LRIP, and First Article controls.
* Proficient in preparing work instructions, assembly/test procedures, stencil and tooling specifications.
* Experience in ISO 9001, AS9100, and FDA‑regulated manufacturing environments.
* Knowledge of solder, solderability, and lead/lead‑free process controls.
* Familiarity with Lean, Continuous Improvement (CI), and Six Sigma methodologies (Green/Black Belt preferred).
Pay: $90,000.00 - $120,000.00 per year
Benefits:
* 401(k)
* 401(k) matching
* Dental insurance
* Health insurance
* Paid time off
* Vision insurance
Education:
* Bachelor's (Preferred)
Experience:
* Mathematical aptitude: 8 years (Preferred)
Work Location: In person