Reliability Engineer
AT Process Technologies (ATP) is a pioneering manufacturing company focused on the development and deployment of modular energetics production plants. Using breakthrough chemistry and automation that operates continuously and generates little to no waste, ATP is expanding energetics production to meet the munitions demands of the US and Allies safely, rapidly, and cost effectively.SummaryATP is building a core team of engineers to develop the autonomous skidded production systems that will redefine how energetics are manufactured. As our Reliability Engineer, you will own uptime and reliability of our automated production systems - analyzing failure data, hardening controls and automation architectures, and driving the maintenance and monitoring strategies that keep autonomous plants running continuously with minimal human intervention. The ideal candidate has previously owned reliability or uptime performance on an automated industrial system end-to-end and thinks in terms of failure modes, MTBF, and preventive maintenance.Key ResponsibilitiesOwn reliability and uptime performance for ATP's autonomous, continuously operating production systemsAnalyze failure data, downtime logs, and maintenance records to identify recurring failure modes across controls, mechanical, and automation subsystemsLead FMEA, root cause analysis, and corrective/preventive action efforts for reliability-impacting failuresDefine and track reliability metrics (MTBF, MTTR, availability) across production systems and drive improvement plansWork with Controls and Automation engineers to harden PLC/SCADA architectures, sensor redundancy, and fail-safe behavior for continuous, lights-out operationDevelop predictive and preventive maintenance strategies, including condition monitoring and sensor-based early failure detectionPartner with Mechanical, Process, and Controls engineers to design out failure points during new system developmentSupport commissioning and ramp-up of new production systems with a focus on long-term reliability, not just initial performanceLead post-incident reliability reviews and ensure corrective actions are implemented and verifiedMaintain reliability documentation, failure databases, and audit-ready recordsContribute to test plans, technical documentation, and engineering reviewsRequired QualificationsBachelor's degree in Mechanical Engineering, Electrical Engineering, Robotics, Mechatronics, or a related discipline3+ years of professional experience in reliability engineering, maintenance engineering, or automation/controls with a reliability/uptime focusDemonstrated experience owning uptime or reliability performance on an automated industrial system end-to-endWorking knowledge of PLC/SCADA architectures and how automation design choices affect system reliabilityExperience with reliability methods and metrics (FMEA, root cause analysis, MTBF/MTTR)Ability to work hands-on in laboratory, fabrication, and plant environmentsStrong problem-solving skills and ability to troubleshoot hardware and automation issues quickly and rigorouslyPreferred Qualifications2+ years of relevant industry experienceExperience with predictive maintenance, condition monitoring, or sensor-based failure detectionFamiliarity with Siemens TIA Portal, Ignition SCADA, or equivalent automation platformsFamiliarity with safety and reliability standards (ISO 13849, IEC 61508, or similar)Experience with continuous process systems or other lights-out/autonomous manufacturing environmentsExperience in defense, aerospace, energetics, or other regulated manufacturing environmentsAdditional RequirementsAbility to lift 50 lbsU.S. Person and ability to obtain a security clearanceAbility to work on-site and travel as neededITAR RequirementsThis position requires access to information and technology protected under U.S. export control laws and regulations, including the International Traffic in Arms Regulations (ITAR) and the Export Administration Regulations (EAR). To conform to these regulations, applicants must be a "U.S. Person" as defined by 22 CFR120.62, which includes (i) U.S. citizens or nationals, (ii) U.S. lawful permanent residents (green card holders), (iii) refugees under 8 U.S.C. 1157, or (iv) asylees under 8 U.S.C. 1158. Equal Employment OpportunityAT Process Technologies is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, or protected veteran statusReasonable AccommodationIf you need a reasonable accommodation during the application or interview process, please contact careers@atp.us.E-VerifyAT Process Technologies participates in E-Verify to confirm employment eligibility for all newly hired employees.Compensation Range: $100K - $180K