Controls Engineer
Controls Engineer
Description
We are seeking an experienced Controls Engineer with a strong background in industrial automation, controls systems, and manufacturing equipment. In this hands-on role, you will integrate, test, commission, and support automated manufacturing systems that improve safety, reliability, quality, and production efficiency.
The ideal candidate has experience with PLC programming, HMI development, robotics, motion control, industrial networking, and system integration. You will work closely with mechanical engineers, electrical engineers, technicians, and operations teams to develop, troubleshoot, and optimize automated equipment throughout the project lifecycle.
Responsibilities
Develop, program, and troubleshoot PLC, HMI, and industrial control systems.
Integrate controls hardware and software with robotics, conveyors, vision systems, sensors, servo drives, and manufacturing equipment.
Perform system integration, I/O checkout, functional testing, Factory Acceptance Testing (FAT), Site Acceptance Testing (SAT), and equipment validation.
Commission new automation systems and support equipment startups at customer and manufacturing facilities.
Diagnose electrical, controls, communication, and automation issues
Support continuous improvement initiatives by identifying opportunities to improve equipment reliability, throughput, and maintainability.
Perform root cause analysis and implement corrective actions for equipment failures and process issues.
Qualifications & Experience
Bachelor's degree in Electrical Engineering, Controls Engineering, Mechatronics, Automation Engineering, or a related technical discipline preferred.
5+ years of hands-on experience with industrial controls, automation, and manufacturing systems.
Strong experience programming and troubleshooting PLC platforms such as Allen-Bradley (Rockwell), Siemens, Beckhoff, or Omron.
Knowledge of robotics integration, motion control, VFDs, servo systems, and machine safety.
Experience with equipment commissioning, FAT/SAT testing, startup support, and system validation.
Ability to read and interpret electrical schematics, control panel layouts, P&IDs, and mechanical drawings.
Strong analytical and troubleshooting skills with the ability to resolve complex controls and automation issues in manufacturing environments.
Willingness to travel weekly to client sites.
Pay: From $45.00 per hour
Work Location: In person