Process Development Engineer
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Continuous Improvement Engineer
Location: Saddle Brook, NJ
Job Type: Direct Hire
Job Reference: WM‑3814
Salary: $110,000 - $130,000 DOE
Start Date: ASAP
Shift: Days | 40+ hours per week
Role Summary:
We’re seeking a hands-on Continuous Improvement Engineer to drive operational excellence within a fast-paced manufacturing environment. This role is heavily plant-focused - you’ll spend the majority of your time on the shop floor, working side-by-side with production teams to identify inefficiencies, implement improvements, and deliver measurable results. This position is ideal for someone who thrives in a dynamic setting and enjoys turning data and observation into real, tangible process improvements.
Must Haves:
- Authorization to work in the US without restrictions
- Bachelor’s degree in Engineering or related discipline 3+ years of continuous improvement experience in a manufacturing environment including: Corrugated packaging, Packaging manufacturing, Plastics packaging, Printing, Cosmetics or personal care manufacturing
- Proven track record of working hands-on on the plant floor
- Strong knowledge of Lean Manufacturing, Six Sigma, and CI tools (e.g., VSM, 5S, SMED, RCA)
- Ability to engage and influence shop-floor teams and drive change
Key Responsibilities:
- Lead and execute continuous improvement initiatives across production and packaging operations
- Work directly on the plant floor to identify waste, bottlenecks, and inefficiencies
- Apply Lean, Six Sigma, and CI methodologies to improve throughput, reduce downtime, and optimize processes
- Facilitate Kaizen events and root cause analysis (RCA) sessions
- Collaborate with production, maintenance, engineering, and quality teams to implement sustainable improvements
- Monitor and report on KPIs such as OEE, yield, scrap, and downtime
- Develop and standardize best practices and operating procedures
- Support training and coaching of plant personnel to sustain improvements
- Drive a culture of continuous improvement and accountability across the site
Preferred Qualifications:
- Six Sigma Green Belt or Black Belt certification
- Experience in high-speed, high-volume manufacturing environments
- Bilingual: Spanish and English (highly desirable)
- Demonstrated success delivering measurable cost savings and efficiency gains