Machine Operator
Job Details
This person is a member of a production crew that operates two production lines. You will work with your shift to safely produce high quality product in a fast pace continuous operation environment. The expectation for Level 1 operator is to deliver quality packaging and products for our customers.
Responsibilities
Plant and Environmental Safety
* Lives the Safety Stand and meets all safety requirements. Safety is a condition of employment.
* Take personal ownership to work safely and hold other team members to the same high standards of safety
* Notify supervisor immediately of any accident, near miss or on- the -job injury when it occurs no matter how insignificant it may seem.
* Participates in the safety, quality, autonomous maintenance, TPM and housekeeping programs as established within the plant; including but not limited to Focused Improvement Events, Safety Committee, Training, etc.
* Performs job tasks to reduce environmental impact and adheres to the environmental regulations and recycling procedures for waste disposal.
* Complies with all plant rules and safety regulations.
* Performs cleanup duties at workstations and/or equipment/machinery.
* Communicates safety concerns and/or equipment problems/abnormalities to appropriate personnel, maintaining strong communication with the appropriate line section operators to ensure immediate action is taken for product out of spec.
* Inspect vehicles before use and throughout shift, keeping all equipment clean and operational.
TPM
* Participates in plant TPM initiatives - completing activities associated with TPM tasks (adheres to CILT standard, 5S).
* Continues to use TPM methodology to gain a better understanding of the equipment.
* Identifies and participates proactively in learning opportunities and develops expertise in those areas.
* Utilizes Focus Improvement tools to problem solve.
* Works to achieve zero injuries, zero defects and zero losses.
* During PM days, uses time effectively to bring equipment to optimal condition for zero losses.
* Maintain DM and Step Boards.
Quality
* Perform quality checks.
* Maintain control panel – adjust speed, delays, and other timers if needed.
* Interface with plant employees to provide quality control information.
* Monitor and report unusual or suspect material issues.
* Keep layout board updated.
* Understand and react to upset conditions.
* Evaluate all finished product for proper weight.
Productivity
Both Processes:
* Have a basic understanding of product process.
* Operate both Palletizers.
* Operate Shingle wrapper
* Operate stretch wrappers for all pallets.
* Operate banding equipment.
* Follow IVC inventory processes; print and apply labels.
* Weigh and report pallet weights.
* Operate powered industrial vehicles (including forklifts, Mule, sweepers, and scrubbers).
* Load and stack rewraps.
* Accurately report the amount of scrap and seconds for tracking.
* Adjust guide plates and speed for different products.
* Cover all front-end employee outages (to cover vacation, holiday, call-offs, etc.).
* Relieve crew members from duties for breaks.
* Visibly verify completion and submission of all level 1 operator paperwork (LPA, FAI, Dimension, Pallet Count Sheet).
* Insert cores into rolls.
* Manage seconds, scrap, and trash.
* Monitor equipment.
* Listen for alarms and responds appropriately to the various alarm signals.
* All other tasks or duties assigned by your leader.
* Assist in all lace-up, product change, and color change procedures.
* Perform preventive maintenance (PM) on down days.
* Assist the shift mechanic on machine outages.
Other
* Demonstrate the ability to effectively communicate.
* Support the training and development of colleagues.
* Demonstrates flexibility to changing priorities as business needs dictate.
* Identifies and participates proactively in learning opportunities, and develops expertise in those areas.
* Follows standard operating procedures and processes.
* Can and is willing to make decisions. Knows the chain of command to get support.
* Regular Attendance on site and the ability to rotate varying shifts.
* All other duties as assigned or needed.
Skills and Abilities
* The employee should hold the following skills and abilities:
* Demonstrated desire to impact safety
* Must be able to work independently or in a team atmosphere with minimal direct supervision
* Demonstrated mechanical aptitude and the ability to troubleshoot
* High attention to detail
* Demonstrated ability to multi-task
* Basic mathematics skills
* Able to effectively communicate (read, write, speak, understand) English
Computer and Software Competencies
* The employee must be able to:
* Work with a computer to perform basic data entry
* Demonstrate basic computer skills such as Microsoft Outlook, IVC and SAP
Education
* High School Diploma or GED Equivalent required
* Minimum of 1 year manufacturing or process related experience
Physical Requirements
* Must remain drug free
* Exposure to dust/dirt/fumes/fiberglass
* Ability to work in wet environments: including head and feet
* Industrial manufacturing environment with extreme temperature variation
* Exposure to sounds or noise levels that maybe uncomfortable (hearing protection is provided)
* Ability to wear applicable PPE for up to 12 hours
* Ability to distinguish colors and shading
* Ability to become certified to operate a forklift
* Prolonged sitting, standing, or walking for 8 – 12 hour shifts
* Bending and twisting; repetitive movements
* Able to do repetitive hand, arm, leg movements for up to 12 hours
* Must be able to squat, bend at the waist and knees freely
* Be able to climb up to three floors or stairs, use full upper body movement for process; stand up to 12 hours with breaks
* Ability to work from heights
* Lift, push and pull 40lbs.repetitively
* Handle, control, feed, or feel objects, tools or product
* Must be able to work flexible rotating shift schedules – mandatory overtime as required
Pay: $21.91 per hour
Benefits:
* Health insurance
Experience:
* forklifts, Mule, sweepers, and scrubbers: 1 year (Required)
* quality packaging : 1 year (Required)
Work Location: In person