Molding Automation Technician
TitleMolding Automation TechnicianLocationLibertyville, ILDurationLong-term ContractJob SummarySupport injection molding automation systems in a manufacturing environment. The role focuses on robot programming, automation troubleshooting, preventive maintenance, and process optimization to ensure efficient and reliable molding operations. The ideal candidate will have hands-on experience with industrial robots, PLCs, and automated molding equipment, with a strong focus on minimizing downtime and improving production efficiency.Key ResponsibilitiesAutomation TroubleshootingDiagnose and resolve issues with molding automation systems, including robots, conveyors, sensors, and vision systems.Respond to alarms and equipment faults in real time to minimize production downtime.Collaborate with engineering and maintenance teams to identify and resolve recurring automation issues.Robot Programming & OptimizationProgram and optimize molding robots (Sepro, Fanuc, Yushin, Wittmann) for part handling, degating, and packaging operations.Modify robot paths, sequences, and parameters to improve cycle time and product quality.Maintain backups and proper documentation of robot programs and configurations.Preventive & Corrective MaintenancePerform scheduled preventive maintenance on automation and molding equipment.Replace worn components and calibrate sensors, actuators, and control systems.Maintain detailed maintenance logs and equipment performance records.Process Support & Continuous ImprovementSupport mold trials, process validation, and new product launches by setting up automation sequences.Recommend improvements to automation layouts, tooling, and workflows.Participate in lean manufacturing initiatives and kaizen events.Safety & ComplianceEnsure automation systems operate according to safety standards and company procedures.Follow ISO, FDA, and GMP compliance requirements where applicable.Maintain a clean and safe working environment in production areas.Required QualificationsExperience in injection molding automation or related field.Hands-on experience with robot programming and troubleshooting.Strong understanding of PLCs, HMIs, industrial sensors, and motion control systems.Experience with servo motors, VFDs, and pneumatic/hydraulic equipment.Ability to read and interpret electrical and mechanical schematics.Familiarity with EOAT (End-of-Arm Tooling) design and maintenance.Strong problem-solving and communication skills.Preferred QualificationsTechnical certification or Associate's degree in Mechatronics, Robotics, Industrial Automation, or related field.Experience working in regulated manufacturing environments.Knowledge of continuous improvement and lean manufacturing principles.