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Mechanical Engineer
Wilmington, NCMarch 20th, 2026
Job SummarySeeking a Mechanical Engineer III to support high-volume cable manufacturing operations by improving equipment capability, mechanical performance, and process robustness of cable/ribbon assembly lines. The role involves equipment optimization, mechanical design, production troubleshooting, and new equipment implementation while ensuring strong process capability and manufacturing efficiency.Key ResponsibilitiesOwn and improve the mechanical capability of cable/ribbon assembly equipment.Monitor and optimize equipment capability metrics including OEE, Cp/Cpk, uptime, scrap, and yield.Conduct mechanical capability studies, line balancing, and throughput optimization.Identify mechanical constraints affecting line speed, tension stability, concentricity, and dimensional control.Design and modify tooling, fixtures, guides, rollers, payoff systems, and tension control mechanisms.Create 2D drawings and 3D CAD models using SolidWorks, Creo, AutoCAD, or equivalent CAD tools.Perform engineering calculations related to tension, torque, inertia, thermal effects, and material deformation.Support equipment retrofits, modernization, production trials, and equipment startups.Conduct root cause analysis for mechanical/process issues and implement corrective actions.Collaborate with process, controls, maintenance, and quality teams to resolve equipment issues.Support FAT/SAT, IQ/OQ/PQ validation, and line acceptance activities.Define mechanical specifications and performance requirements for new cable assembly equipment.Work with OEMs and system integrators, review vendor drawings, layouts, and design proposals.Maintain mechanical documentation, equipment specifications, preventive maintenance standards, and engineering change records.Ensure compliance with safety, ergonomic, and manufacturing standards.Drive continuous improvement initiatives using Lean Manufacturing and Six Sigma methodologies.Required QualificationsBachelor's degree in Mechanical Engineering or related discipline.3–6 years of experience in cable manufacturing or cable assembly equipment engineering.Hands-on experience with ribboning, stranding, extrusion, shielding, jacketing, or armoring equipment.Strong understanding of mechanical systems in continuous manufacturing environments.Proficiency with CAD tools (SolidWorks, Creo, AutoCAD).Experience with data analysis tools such as JMP, Excel, or Minitab.Experience performing equipment capability analysis and production line optimization.Strong analytical, troubleshooting, and problem-solving skills.
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