Instrument Panel Design Engineer

ResponsibilitiesInstrument Panel (IP) and Console Mechanical Design Engineer are responsible for the structural, functional, and ergonomic development of a vehicle's interior. To bridge the gap between aesthetic styling and mass manufacturing, focusing on plastic injection molding, HVAC duct routing, component packaging, and crash safety.Core ResponsibilitiesComponent Packaging: Integrating heavy components (like the infotainment display, gauge cluster, steering column, and airbag modules) into the tight constraints of the dashboard while accounting for wiring and HVAC systems.Mechanical Design: Creating 3D models and 2D layouts using CAD software (predominantly CATIA V5/V6) to develop parts like center consoles, cup holders, trim pieces, and glove boxes.Testing & Verification: Ensuring the dashboard and console meet rigid safety and noise standards. This involves managing IP squeak and rattle (S&R), airbag deployment clearance, and Federal Motor Vehicle Safety Standards (FMVSS) compliance.Manufacturing Feasibility: Designing parts for assembly, prioritizing clip attachment methods, structural integrity, and tooling considerations for injection molding.Cross-Functional Collaboration: Negotiating with the styling (design) studios, testing departments, part suppliers, and factories to ensure the final product looks good, fits properly, and stays within budget.Development of Design Concepts based on project direction guidance from OEMCAD Activities in CATIA V5 and V6Evaluation and Open Item ClosureCreation of LayoutsStyling Feasibility with LA Studio3D ModelingDrawing Creation to OEMs standards using latest software systemsCATIA V5 will be primary CAD program used thru Die GoSupporting Document CreationCost Estimation & Analysis of Supplier QuotesEvaluation Attendance & C/M creation and response (e.g. Rattle & Squeak, IQS, Wiring & Piping, etc)Requirements:PSC to be on-site full time at OEM, Ohio location and act as PIC and window person to LTTS Near Shore and Offshore PSCsOffshore PSC workload and responsibilities to be managed by Onsite PSCMust understand the OEM development flow:Overall project scheduleGeneral understanding of the expectations at each milestoneWorking knowledge of OEM development systemsHigh Level of CATIA V5 and V6 capabilityAbility to work with and negotiate with styling, suppliers, and factory to support OEMs best interests and best practicesUnderstanding of part/assembly cost drivers and design methods to achieve development targets.