Process Engineer
A growing manufacturer is seeking a Process Engineer to lead the development, optimization, and continuous improvement of injection molding processes. This position will play a critical role in establishing robust manufacturing standards, improving productivity and quality, supporting new product launches, and serving as a technical expert across engineering and operations.This is an excellent opportunity for an engineer who thrives in a hands-on manufacturing environment and enjoys solving complex processing challenges through scientific molding principles and data-driven decision making.Key ResponsibilitiesDevelop and optimize injection molding processes utilizing scientific molding methodologies.Establish, validate, and document process parameters to ensure stable, repeatable, and efficient production.Conduct process studies including mold balance analysis, gate freeze studies, relative viscosity studies, DOE, SPC, and other analytical techniques.Troubleshoot molding, tooling, and manufacturing issues while driving corrective and preventive actions.Partner with production, quality, maintenance, and engineering teams to improve process performance and product quality.Support mold maintenance, repair, and preventative maintenance initiatives.Evaluate and implement improvements to molding equipment, automation, robotics, hot runner systems, and related technologies.Lead process development activities for new tooling, products, and manufacturing programs.Support tooling design reviews and provide process engineering expertise during new product development.Analyze manufacturing data and lead continuous improvement initiatives focused on quality, productivity, and cost reduction.Create and maintain detailed technical documentation, process sheets, validation reports, and standard operating procedures.Collaborate with customers and suppliers to ensure successful sampling activities and effective resolution of production challenges.QualificationsBachelor's degree in Engineering, Plastics Engineering, or a related technical field; equivalent experience may be considered.5+ years of experience in injection molding, plastics processing, manufacturing engineering, or related disciplines.Strong knowledge of scientific molding principles and modern injection molding technologies.Experience with DOE, SPC, FMEA, Mold Flow analysis, and structured problem-solving methodologies.Familiarity with automation, robotics, tooling, and process validation.Experience with CAD software; SolidWorks experience is preferred.Master Molder certification is a plus.Strong project management, communication, and cross-functional leadership skills.Proven ability to work effectively in fast-paced manufacturing environments.Preferred BackgroundInjection molding process development and optimizationPlastics manufacturingTooling and mold qualificationProcess validationLean manufacturing and continuous improvementNew product introduction (NPI)TravelApproximately 25% travel required.If you have a passion for scientific molding, process optimization, and driving manufacturing excellence, we'd love to hear from you. Apply directly or message me for a confidential discussion.