Senior Process Engineer

Job Description The Process Development Engineer supports the development, validation, and implementation of new manufacturing processes. The role involves equipment and processvalidation, documentation generation, process optimization, and cross-functional technical collaboration.ResponsibilitiesSupport IQ/OQ/PQ and process performance qualification activities; develop validation protocols, reports, and master validation plans.Design and develop in‑process and receiving inspection systems for new components and processes.Generate equipment documentation (evaluations, PM/calibration procedures) and manufacturing instructions.Manage process development projects from concept through implementation; collaborate with cross-functional teams.Apply DOE, PFMEA, and risk analysis to characterize, optimize, and improve manufacturing processes.Work with technologies such as laser welding, heat bonding, injection molding, vision systems, and automation (PLC/servo/pneumatics/sensors).Requirements5–7+ years in manufacturing engineering or quality engineering within an FDA‑regulated environment (medical devices, pharma, diagnostics, biotech).Strong working knowledge of 21 CFR Part 820, GMP, and ISO 13485.Electrical and mechanical engineering background applied to automated manufacturing systems.Experience with automation/controls, tooling, fixtures, test method development, and equipment qualification.Proficiency in DOE, FMEA, CAPA, and root‑cause investigation.Experience supporting new product introductions and process scale‑up.