Controls Engineer
*Controls Engineer*
Seeking an experienced Controls Engineer to lead manufacturing automation, controls systems, and equipment integration within a highly automated manufacturing environment. This role focuses on improving equipment reliability, production efficiency, safety, and quality through advanced controls engineering, troubleshooting, and continuous improvement initiatives.
*Key Responsibilities*
* Design, program, troubleshoot, and optimize Allen-Bradley/Rockwell PLCs, HMIs, SCADA systems, industrial robotics, machine vision, and motion control systems.
* Lead complex troubleshooting and root cause analysis to minimize downtime and improve equipment performance.
* Drive improvements in Overall Equipment Effectiveness (OEE), throughput, scrap reduction, process capability, and overall manufacturing efficiency.
* Lead automation and controls capital projects, including system design, vendor coordination, installation, startup, commissioning, and validation support.
* Develop and maintain electrical schematics, controls documentation, network architecture, and equipment specifications.
* Collaborate with Operations, Maintenance, Quality, Validation, and Engineering teams to implement reliable, compliant automation solutions.
* Provide technical leadership, troubleshooting guidance, and training to maintenance technicians, engineers, and production personnel.
* Ensure compliance with cGMP, quality standards, change control procedures, and applicable regulatory requirements.
*Required Qualifications*
* Bachelor's degree in Electrical, Electromechanical, Controls Engineering, or a related discipline with at least 4 years of relevant experience; *OR* an associate degree in a related technical field with at least 8 years of relevant controls and automation experience.
* Hands-on experience with PLC programming, industrial controls, robotics, machine vision, sensors, instrumentation, and data acquisition systems.
* Strong knowledge of Allen-Bradley/Rockwell PLCs, FactoryTalk, HMIs, industrial networking, and motion control.
* Experience supporting automated manufacturing equipment and troubleshooting complex electrical and controls issues.
* Strong problem-solving, project management, communication, and cross-functional leadership skills.
*Preferred Experience*
* Experience with plastic injection molding, automated assembly, process control, vision inspection, and fixturing technologies.
* Experience with Epson RC+ robotics programming.
* Background in highly automated manufacturing environments, Lean Manufacturing, continuous improvement, and root cause analysis.
*Work Environment:* Onsite engineering role supporting manufacturing operations, equipment reliability, automation projects, and continuous improvement initiatives.
#IND2I
Pay: $90,000.00 - $95,000.00 per year
Benefits:
* 401(k)
* 401(k) matching
* Dental insurance
* Flexible spending account
* Health insurance
* Health savings account
* Life insurance
* Paid time off
* Tuition reimbursement
* Vision insurance
Application Question(s):
* Do you have experience programming Allen Bradley/ Rockwell PLC systems?
Education:
* Associate (Required)
Experience:
* PLC Programming: 4 years (Required)
* Industrial controls: 4 years (Required)
Shift availability:
* Day Shift (Required)
Ability to Commute:
* Columbus, OH 43268 (Required)
Work Location: In person