Process Optimization & Controls Engineer
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Process Optimization & Controls Engineer
Full Time Professional Deer Island, OR, US
13 days ago Requisition ID: 1008
Position Summary
The Process Optimization & Controls Engineer is responsible for improving manufacturing and production performance through advanced process control, automation, and data‑driven optimization. This role combines control systems engineering with continuous improvement, focusing on enhancing safety, quality, throughput, reliability, and cost efficiency across operations.
This role focuses on alarm management, controller performance, and control loop optimization to improve process stability and reduce operator workload. The position works closely with Operations, Process Engineering, Maintenance, and Reliability and contributes to operating discipline, process safety, and continuous improvement initiatives.
Skills and Competencies
Strong grounding in HSE, PSM principles, and alarm management practices
Hands‑on experience with PLC/DCS platforms (Rockwell, Siemens, Emerson, Honeywell, Yokogawa, etc.)
Strong understanding of PID control, control loop tuning, and process dynamics
Experience interpreting P&IDs, control schematics, and electrical diagrams
Knowledge of safety systems (SIS, SIL)
Ability to analyze DCS and historian data to drive data‑based improvements
Working knowledge of ammonia manufacturing and continuous chemical processes
Strong collaboration skills across operations, maintenance, and engineering teams
Strong written and verbal communication skills with the ability to explain technical concepts to non‑technical stakeholders
Positive attitude, strong work ethic, and commitment to company values
Strong analytical, troubleshooting, and communication skills
Education
Bachelor’s degree in chemical engineering, electrical engineering, controls engineering or equivalent
Experience / Qualifications
Minimum of 3-5 years of process engineering experience at an Ammonia Manufacturing Plant or Chemical Plant
Industry Experience
Ammonia Manufacturing, Oil & Gas, Chemical
Regulatory Knowledge
OSHA, PSM, NFPA, EPA, IEC, IEEE, NEC, API
Key Responsibilities
Process Optimization & Performance Improvement
Analyze production processes to identify efficiency, yield, and capacity improvement opportunities
Optimize control strategies, PID loops, and automation logic to stabilize and improve process performance
Use process data, historians, and statistical tools to diagnose variability and root causes
Lead or support continuous improvement initiatives (Lean, Six Sigma, OEE improvement)
Develop and maintain control narratives, functional specifications, and logic diagrams
Specify, install, and troubleshoot process instrumentation and control hardware
Support startup, commissioning, and validation of new or modified control systems
Monitor controller and loop performance using DCS and historian data to identify and implement control improvements
Partner with operators, process engineers, and maintenance to develop and deploy improved control strategies
Provide control room oversight during implementation of controller optimization, loop tuning, and control logic changes
Provide instrumentation and controls engineering support including completion of instrument specification sheets
Operations Support & Troubleshooting
Provide day‑to‑day technical support for control systems and process upsets
Collaborate with operations and maintenance to resolve control, instrumentation, and automation issues
Implement alarm management and control system reliability improvements
Maintain system documentation, backups, and configuration control
Own and maintain the plant Alarm Management Program in accordance with site standards and best practices
Maintain and continuously improve the alarm management database to reduce nuisance alarms and improve operator effectiveness
Capital Projects & Collaboration
Participate in projects from concept through commissioning by providing DCS and controls support for capital and non‑capital projects
Work with cross‑functional teams including process engineering, IT, quality, safety, and vendors
Ensure control system designs meet operational, safety, and cybersecurity requirements
Safety, Quality & Compliance
Support process safety activities including PHA, MOC, and safety interlocks
Ensure control systems comply with applicable regulatory and company standards
Support regulated environments (e.g., FDA, EPA) where applicable.
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