Applications Engineer
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Qualified candidates must be legally authorized to be employed in the United States. The company does not intend to provide sponsorship for employment visa status (e.g., H-1B, TN, etc.) for this employment position.
What You Will Do: Review all new jobs prior to being set up, including prints, programs, material, tooling, fixtures, collets and holders to ensure no interruptions at set up
Study parts, blueprints, drawings and engineering information to determine methods and sequence of CNC machining operations
Perform in-process inspections to assure products will meet requirements using precision measuring instruments such as micrometers, calipers, gages
Determine reference points, machine cutting paths, compute angular and linear dimensions, radii and curvatures
Determine proper tooling and fixturing requirements of machining operations, including tooling speed and feed rates
Monitor and adjust feeds and speeds as necessary
Observe and simulate CNC trial runs to eliminate program errors and eliminate machine crashes
Compare program code to original part specifications to verify accuracy
Modify existing programs to enhance production efficiency
Verify parts meet drawing specifications
Inspect own work and machined parts to detect and correct errors
Perform proper set up procedures as needed
Submit status reports to management on progress of assigned projects
Perform program troubleshooting, problem identification and resolution
Monitor tool life and tool wear to detect potential problems; develop and implement solutions
Develop, document and deliver training to operators, Team Leaders, maintenance and others
Maintain CNC back-up programs
Provide support to maintenance, operators and quality in problem resolution; respond to on-call inquiries from off-shift team as scheduled
Lead and implement Lean Manufacturing tools & techniques (workshops, Kanban, visual management, 5S, total productive maintenance, set-up reduction, etc.)
Use formal problem-solving techniques to identify and resolve complex problems
Initiate and manage productivity and cost savings projects
Implement and maintain process controls through advanced quality planning techniques (FMEA, key characteristics management, mistake proofing, etc.)
Research, evaluate, justify, and recommend capital equipment for operations
Prepare capital expenditure requisitions and manage the implementation of capital equipment projects
Stay current with state-of-the-art technologies and equipment
Participate in developing strategic manufacturing processes
Assist in developing the short and long-range capital planning
Prepare and coordinate the implementation schedule for major projects and process changes
Develop and maintain all process documentation (e.g., routings, standard work, work instructions, setup sheets, etc.) to ensure accuracy
Analyze proposed engineering changes for manufacturing impact and feasibility
Participate in developing and maintaining ISO 9001 procedures and documents for the Process engineering department as required
Assist Purchasing and Quality Assurance in qualifying suppliers for new product or product changes
Attend training opportunities deemed necessary by management
Perform other duties as required
What You Need to Succeed: 4-Year Degree in Engineering or related field (Mechanical, Industrial, Process is preferred)
5+ years' experience in setting up, programming and operating Fanuc controlled CNC machining centers in a precision manufacturing environment
Experience with Fanuc Controls, G and M code to develop programs for Mori-Seiki, Haas, OKK, DN Solutions, and Takamaz equipment or similar equipment
Experience with operating all forms of inspection equipment
Knowledge of CAD/CAM software and its application
Ability to read, interpret and utilize blueprints
Basic math skills to include four functions, fractions and decimals, as well as ability to apply concepts of basic algebra, geometry and trigonometry
Ability to work both independently and with teams
Benefits: Health, dental and vision insurance coverage
Unlimited Paid Time Off
401K plan with 6% company match and no vesting period
Health Savings Accounts – tax-advantaged savings account used for healthcare expenses
Flexible Spending Accounts – tax-advantaged spending accounts for healthcare and/or dependent daycare expenses
Disability Insurance – Short-Term and Long-Term coverage, paid for by Allegion, provides income replacement for illness or injury
Life Insurance – Term life coverage with the option to purchase supplemental coverage
Tuition Reimbursement
Voluntary Wellness Program – complete wellness activities and earn up to $2,000 in rewards
Employee Discounts through Perks at Work
Community involvement and opportunities to give back
Opportunities to leverage unique strengths through CliftonStrengths assessment & coaching
Compensation: Base Salary Range: $75,000 – $110,000 (actual pay based on experience and other factors permitted by law). Bonus Eligible: Yes.
Diversity & Inclusion: Allegion is an equal-opportunity and affirmative-action employer. We are committed to building and maintaining a diverse and inclusive workplace. We also provide accommodations for persons with disabilities. If you require assistance with the application process, please contact our Talent Acquisition Team.
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