Sr. CMM Programmer
Job Title: Senior CMM Programmer / Metrology Specialist (Zeiss Calypso)Industry: Precision CNC MachiningExperience Level: Senior (10+ Years Preferred)Shift: First ShiftPosition OverviewWe are seeking a highly experienced Senior CMM Programmer / Metrology Specialist to support precision CNC machining operations with tight tolerances (±.0004” or better). This role requires deep expertise in programming Zeiss CMM equipment using Calypso, ensuring full conformance with customer print specifications and GD&T requirements.The ideal candidate will serve as a technical authority in metrology, with a strong ability to analyze, interpret, and validate CMM measurement results, and hands-on expertise in both CMM fixturing and manual inspection methods.Key ResponsibilitiesProgram and operate Zeiss CMM equipment (Calypso) in strict accordance with customer prints, GD&T, and engineering specificationsDevelop and optimize inspection programs for complex CNC machined components with tight tolerances (±.0004” or better)Serve as subject matter expert in determining accuracy, validity, and repeatability of CMM resultsDesign, build, and utilize CMM fixtures to ensure proper part orientation, stability, and measurement repeatabilityPerform and support manual inspection using precision gauges (calipers, micrometers, bore gauges, and hard gauges)Interpret and analyze dimensional data to identify trends, variation, and root causes of non-conformanceCollaborate with engineering and CNC machining teams to resolve tolerance and quality issuesLead and support First Article Inspection (FAI) and PPAP submissionsImprove inspection efficiency through program optimization and measurement strategy developmentSupport continuous improvement initiatives related to quality and metrology processesRequired Qualifications10+ years of experience in CMM programming and metrology within a precision machining environmentStrong experience with Zeiss CMM systems and Calypso softwareProven ability to program CMMs in conformance with customer print specificationsExpert-level understanding of GD&T (ASME Y14.5)Demonstrated expertise in interpreting and validating CMM resultsExperience working with tight tolerances (±.0004” or better)Hands-on experience with CMM fixturing, including setup, alignment, and repeatability considerationsStrong experience with manual inspection tools (calipers, micrometers, bore gauges, and hard gauges)Strong problem-solving skills and experience with root cause analysis (8D, 5 Whys, etc.)Ability to work cross-functionally with engineering and manufacturing teamsPreferred QualificationsAssociate degree in Manufacturing, Engineering Technology, or related field(or equivalent hands-on experience with formal technical training)Experience with FAI, PPAP, and SPC methodologiesFamiliarity with ISO 9001 and/or IATF 16949 standardsExperience with CAD software (SolidWorks, CATIA, NX, etc.) is a plus, but not requiredZeiss Calypso certification or formal trainingTechnical SkillsCMM Platforms: ZeissSoftware: Calypso, Calypso Planner, PiWeb (preferred)Inspection Tools: Calipers, micrometers, bore gauges, height gauges, optical comparators, and other precision gaugesMethods: GD&T, SPC, dimensional analysisWhat Success Looks LikeAccurate and repeatable measurements supported by proper fixture design and setupHigh confidence in both CMM and manual inspection resultsReduced inspection variability and improved measurement consistencyStrong collaboration with machining and engineering teamsConsistent delivery of parts meeting tight-tolerance requirements