Aerospace Composite Structures Test Design Engineer

We’re ALTEN Technology USA, an engineering company that provides solutions for engineering, technology, and product development projects. For decades, we’ve been helping our clients develop products that are changing the world, whether that’s by shaping the future of space exploration, saving lives with medical devices that set a new standard of care, or creating the fully autonomous electric taxi of tomorrow. Our team of more than 600 people works across industries including aerospace, medical devices and life sciences, unmanned systems and robotics, automotive OEM and tier 1 suppliers, commercial vehicle, electric vehicles, rail, and more. Our offices across the US have different industry focuses and engage with our clients in different ways, ranging from working on-site at client facilities to performing product development at our delivery centers.ALTEN Group, our parent company, has been a leader in engineering and information technology for more than 30 years. ALTEN Group operates in 30 countries across Europe, North America, Asia, Africa and the Middle East and employs more than 36,000 people, 88% of whom are engineers. The company covers the whole development cycle and offers a choice of service levels, from technology consulting to complete project outsourcing.When you join ALTEN Technology USA, you join a group of people passionate about collaborating to solve some of the world’s most technical engineering challenges. Our success is tied to taking care of our employees by building relationships and providing opportunities for mentorship and career growth. We offer comprehensive benefits for all full-time employees, including medical, dental, and vision insurance; a 401(k) plan with employer matching; paid time off (PTO); paid parental leave; and mentorship to help you take your career to the next level. You don’t have to take our word for it that we are a great place to work—we were named on the 2023 Top Workplaces list thanks to feedback from our proud employees.Job Description: The Ground Test Division designs, manufactures, and services test equipment supporting development and aftermarket engine programs for major engine manufacturers. This role offers the opportunity to work across the full product lifecycle, including customer requirement analysis, quoting support, design development, customer approvals, manufacturing support, repair development, and operational servicing.The engineer will support the design and development of complete assemblies, subcomponents, and support equipment used for engine testing, storage, and handling applications. This position requires strong expertise in mechanical and composite structures design, engineering analysis, manufacturability, and repair development within aerospace or similar high-performance industries.Key ResponsibilitiesDesign Engineering & Product DevelopmentExecute design, analysis, and evaluation activities using sound engineering principles and industry standardsFunction as a design/structures engineer for hybrid composite-metallic assemblies used in engine test standsSupport conceptual, preliminary, and detailed design activities throughout the product lifecycleAssist with validation, customer approvals, manufacturing support, and operational servicing activitiesComposite & Mechanical Structures DesignSupport material selection and laminate architecture developmentGenerate detail and assembly-level CAD models and component designsDesign composite and mechanical structures including joints, fasteners, welded assemblies, and bonded structuresSupport design-to-surface activities where applicableManufacturing & Repair SupportCollaborate with manufacturing teams to ensure component manufacturabilityAssist with manufacturing process development and provide shop floor engineering support when requiredEvaluate operational damage and develop repair solutions to restore components to acceptable requirementsReview and disposition nonconforming materials against technical specificationsVendor & Customer CoordinationSupport vendor management through quote reviews and technical requirement modificationsCollaborate with internal and external stakeholders throughout design and manufacturing activitiesPresent engineering findings and technical recommendations to management and customersQuality & Continuous ImprovementContribute to Cost of Poor Quality (COPQ) reduction initiativesDrive process improvements and challenge existing engineering methods where appropriateEnsure compliance with engineering methodologies, configuration management, and quality standardsUtilize engineering judgment, technical expertise, and data analysis to resolve complex technical challengesProduction & Technical SupportProvide engineering and technical support within manufacturing and production environmentsAssist teams in troubleshooting design and manufacturing-related issuesSupport product reliability, quality, and long-term serviceability initiativesRequired QualificationsBachelor’s degree in STEM (Science, Technology, Engineering, or Mathematics) with:Minimum 10 years of relevant experience, ORAdvanced STEM degree with minimum 8 years of relevant experienceStrong analytical, troubleshooting, and problem-solving capabilitiesProven project ownership and execution mindsetExperience developing technical concepts with internal and external customersExperience with mechanical and composite design processes including:MachiningJoints and fastenersWeldingComposite structuresStrong GD&T knowledge including tolerance analysis and interpretationPreferred QualificationsAdvanced degree in EngineeringExperience with CAD tools such as Creo/Windchill (preferred), NX, FiberSIM, or TeamCenterExperience with Computer-Aided Engineering (CAE) toolsExperience with composite design, structural analysis, and manufacturingFamiliarity with aerospace Non-Destructive Testing (NDT) methods including:Ultrasonic testingEddy currentFPIX-ray inspectionExperience with Design for Manufacturing & Assembly (DFMA)Understanding of manufacturing cost optimization and reproducibilityFamiliarity with product development, reliability, and quality control principlesExperience with configuration managementHands-on experience with fiber-reinforced polymer composites including:FiberglassAramidCarbon prepregWet layup processesExperience with advanced composite and bonded structures design and manufacturingIdeal Candidate ProfileExperienced aerospace or advanced manufacturing design engineer with strong composite and mechanical structures expertiseComfortable working across the complete product lifecycle from concept through operational supportStrong collaboration and communication skills with customers, suppliers, and multidisciplinary teamsHands-on engineering problem solver with strong technical ownership mindsetPassionate about engineering innovation, manufacturability, and continuous improvementALTEN Technology is an Equal Opportunity Employer. Our Policy is to extend opportunities to qualified applicants and employees on an equal basis regardless of an individual’s age, race, color, sex, religion, national origin, disability, sexual orientation, gender identity/expression or veteran status.Please beware of job seeker scams and see this important notice on our careers page for more information about our recruiting process.