Process Development Engineer

Process Development EngineerLocation: Connecticut (100% Onsite)Job Summary:The client is seeking an experienced Process Development Engineer with strong hands-on experience in Precision Electrolytic Machining (PEM) and a deep understanding of the equipment, manufacturing processes, and process parameters associated with PEM. The ideal candidate will have a strong background in Process Engineering, Process Development, Manufacturing Engineering, or R&D Engineering and be highly analytical, technically curious, and comfortable working hands-on with equipment, troubleshooting complex process issues, and driving continuous improvement initiatives.Job Duties / Responsibilities· Develop, optimize, and improve Precision Electrolytic Machining (PEM) processes and associated manufacturing equipment.· Provide hands-on technical support for PEM equipment, manufacturing processes, and process parameters.· Develop and implement process improvements to increase manufacturing efficiency, quality, reliability, and productivity.· Analyze process performance and manufacturing data to identify trends, process variations, and improvement opportunities.· Perform Root Cause Analysis (RCA) to investigate process failures, manufacturing issues, and quality problems.· Develop and implement corrective and preventive actions (CAPA) to address recurring process and quality issues.· Support process validation activities and ensure processes meet established quality and manufacturing requirements.· Troubleshoot equipment and process-related issues and implement effective technical solutions.· Lead or support manufacturing improvement and process development projects from concept through implementation.· Establish, evaluate, and optimize process parameters, equipment settings, and manufacturing methods.· Collaborate with Manufacturing, Quality, R&D, Engineering, and Operations teams to resolve technical and process-related issues.· Support quality systems and ensure manufacturing processes comply with applicable procedures and requirements.· Use engineering data, experimentation, and analytical methods to evaluate process capability and improve process performance.· Document process changes, engineering investigations, validation activities, and continuous improvement initiatives.· Identify opportunities for continuous improvement, process optimization, and manufacturing cost reduction.· Provide technical expertise and hands-on engineering support for PEM and other manufacturing processes.Required Qualifications· 10+ years of experience in Manufacturing Engineering, Process Development, Process Engineering, or R&D Engineering.· Strong hands-on experience with Precision Electrolytic Machining (PEM) equipment and processes.· Proven experience in Process Development and Manufacturing Process Improvement.· Experience with Root Cause Analysis (RCA) and problem-solving methodologies.· Experience with CAPA and corrective/preventive action processes.· Experience supporting or executing Process Validation activities.· Understanding of Quality Systems and manufacturing quality requirements.· Strong analytical, troubleshooting, and technical problem-solving skills.· Ability to work hands-on with manufacturing equipment and investigate detailed process issues.· Strong project management and cross-functional collaboration skills.