Robotics Engineer

*Job Objective* The *Robotics Engineer* is responsible for the programming, integration, commissioning, and optimization of robotic arc welding (*MIG* systems utilizing *FANUC* and *NACHI* platforms within the automotive *Bodyshop*. The primary goal is to ensure the structural and geometric integrity of body-in-white (BIW) sub-assemblies, minimizing spatter, thermal distortion, and cycle times while maintaining a highly repeatable, production-ready process, also responsible for following and establishing programming standards based on process requirements and application types, from commissioning through to start-up. *Core Responsibilities* * *Path Generation & Optimization:* Program and refine complex MIG welding trajectories on NACHI robots, ensuring optimal torch angles (work and travel angles) and proper electrode stick-out. * *Weld Process Optimization:* Configure and fine-tune welding parameter schedules directly on the robots to eliminate common defects such as porosity, lack of fusion, undercut, or excessive burn-through. * *TCP Maintenance & Calibration:* Implement automatic Tool Center Point (TCP) check routines to ensure the robot maintains precise weld placement after consumable changes (contact tips, nozzles, or goosenecks). * *Backup & Version Control:* Maintain clean, documented version history and periodic image backups of all robot controllers under your scope. *Job Requirements* * *Education:* Bachelor's degree in Robotics, Mechatronics, Automation, Welding, Electromechanical Engineering, or a related field. * *Experience:* Minimum of *5 years* of hands-on experience programming and integrating FANUC and NACHI robots, with a heavy focus (at least 2 years) on *MIG welding applications* in an automotive BIW/Bodyshop * *Languages:* Professional working proficiency in English to interface with global tooling suppliers and corporate engineering standards. *Technical Skills (Hard Skills)* * *FANUC Programming (ArcTool):* Advanced mastery of the *FANUC ArcTool* software package, configuration of weld schedules, torch control, and tool coordinate system management (TCP/Weld Frame). * *NACHI Programming (MIG/Arc):* Specialized configuration in NACHI controllers (FD/AX series) for arc applications, power source interfacing, and synchronization of travel speed with wire feed rate. * *MIG/MAG Welding Technology:* Deep knowledge in adjusting and optimizing welding parameters (voltage, amperage, wire feed speed, gas flow) and transfer modes (short-circuit, globular, spray, pulsed arc). * *Welding Peripherals:* Integration and maintenance of torch cleaning stations (_reamers_), wire cutters, neck aligners, and automated TCP calibration units. * *Power Source Integration:* Communication setup and configuration of industrial interfaces (Digital/Analog, DeviceNet, EtherNet/IP) with leading power supplies such as *Fronius (TPS/i)*, *Lincoln Electric*, or *Miller*. * *Robot Safety Systems:* Advanced implementation of safety software options, specifically *Fanuc Dual Check Safety (DCS)* and *Nachi RMU (Robot Monitoring Unit)* for collaborative or restricted zone control. *Interpersonal Skills (Soft Skills)* * *High-Pressure Troubleshooting:* Rapid root-cause analysis of critical hardware/software faults during high-volume automotive production runs. * *Cross-Functional Collaboration:* Strong teamwork skills to interface seamlessly with PLC programmers, mechanical designers, weld quality inspectors, and maintenance technicians. Pay: $45.00 - $55.00 per hour Benefits: * 401(k) * Dental insurance * Health insurance * Vision insurance Work Location: In person