Manager, Maintenance Projects

OverviewThe Manager, Maintenance Projects provides technical leadership and management support for plant maintenance, reliability, electrical systems, automation systems, fabrication, and equipment improvement activities. This position reports to the director of Engineering.The Manager, Maintenance Projects focuses on improving equipment reliability, solving recurring technical problems, supporting major repairs and projects, and developing the technical capabilities of the maintenance organization. This position is regional and will support all element resources sites as prioritized by their Director. This requires some out of state travel approximately 25%. This position is a hands on, on the floor position where the expectation is plant floor work be 50% of the time worked. This position can be home based in any Element facility.ResponsibilitiesEquipment Reliability & ImprovementIdentify recurring equipment problems and develop permanent corrective solutions.Lead or participate in root-cause analysis of significant equipment failures.Evaluate equipment performance and recommend reliability improvements.Assist in developing preventive and predictive maintenance strategies.Review maintenance history to identify repetitive failures and improvement opportunities.Work with Maintenance, Engineering, and Production to improve equipment availability and maintainability.Recommend equipment modifications, replacements, and upgrades when appropriate.Technical Maintenance SupportServe as a technical resource for difficult or unusual maintenance problems.Provide advanced troubleshooting support for electrical and mechanical equipment.Assist maintenance personnel with troubleshooting motors, VFDs, MCCs, instrumentation, controls, and other industrial electrical systems.Support troubleshooting of PLC-controlled equipment in coordination with Engineering or Controls personnel.Review electrical and mechanical drawings, manuals, and technical documentation.Assist in determining repair methods and appropriate replacement components.Fabrication & Mechanical ImprovementsDevelop practical solutions for equipment modifications and plant improvements.Provide technical direction for welding and fabrication projects.Assist with field measurements, layouts, equipment modifications, structural repairs, guarding, platforms, chutes, ductwork, and other plant fabrication projects.Determine when work can effectively be completed internally versus requiring outside engineering, fabrication, or contractor support.Help establish fabrication and repair standards that improve equipment reliability and safety.Projects & Contractor ManagementManage selected maintenance and plant improvement projects from concept through completion.Develop scopes of work and obtain contractor or vendor proposals.Coordinate technical discussions with equipment manufacturers and contractors.Review proposed equipment and repair solutions.Assist with project cost estimates and budgets.Coordinate installation and commissioning activities.Verify completed work meets plant expectations and applicable standards.Maintain project documentation and communicate project status to plant leadership.Maintenance Systems & StandardsHelp develop equipment standards and preferred components for the facility.Improve maintenance documentation, drawings, equipment records, and troubleshooting information.Assist with development of critical spare-parts lists.Help improve preventive maintenance procedures and inspection standards.Identify opportunities to improve maintenance efficiency and reduce emergency repairs.Support development of equipment specifications for new installations and replacements.Employee DevelopmentServe as a technical mentor for maintenance personnel.Help develop electrical, troubleshooting, welding, fabrication, and mechanical skills within the maintenance department.Provide technical training when appropriate.Help identify skill gaps and recommend training or development opportunities.Encourage technicians to troubleshoot problems systematically rather than relying on temporary repairs.SafetyPromote safe maintenance and engineering practices.Support Lockout/Tagout, electrical safety, hot-work, confined-space, fall-protection, and other applicable safety programs.Incorporate safety considerations into equipment modifications and repair designs.Identify equipment conditions that create safety or reliability risks and develop corrective actions.Ensure projects and equipment modifications comply with applicable plant standards and regulatory requirements.Management ResponsibilitiesThe Manager, Maintenance Projects is expected to operate as a member of plant management and participate in:Capital and maintenance project planningMaintenance and reliability strategyEquipment replacement decisionsContractor selection and managementMaintenance budgeting and cost evaluationPlant improvement planningMajor outage and shutdown planningEquipment failure investigationsDevelopment of maintenance standards and procedures QualificationsExtensive industrial maintenance experience.Strong Industrial electrical troubleshooting skills.Qualified industrial electricianStrong welding and fabrication background.Strong mechanical troubleshooting ability.Ability to read and interpret electrical and mechanical drawings.Familiarity with industrial controls, motors, VFDs, instrumentation, andPLC-controlled equipment.Demonstrated ability to identify practical solutions to equipment problems.Ability to plan and manage technical projects.Strong communication and organizational skills.Demonstrated leadership ability or potential to develop into a management position.Previous management experience is preferred but not required.Measures of SuccessReduction in recurring equipment failuresImproved equipment reliability and availabilitySuccessful completion of equipment improvement projectsQuality of technical solutionsReduction in temporary or repetitive repairsDevelopment of maintenance personnel's technical capabilitiesImproved equipment documentation and standardsEffective management of contractors and vendorsProject cost and schedule performanceImproved cooperation between Maintenance, Engineering, and ProductionEnvironmentThis position is primarily performed in an office environment and requires regular onsite attendance. The role also requires frequence presence in manufacturing and production areas. While on the manufacturing floor, employees may be exposed to moving machinery, noise, dust, fumes, varying temperatures, and other industrial conditions. Required personal protective equipment (PPE) must be worn in designated areas.Physical DemandsYou must be able to see, hear and speak; able to sit, stand for at least two hours at a time, sit, bend, crawl, squat, kneel and climb able to use both arms and hands to use a computer and peripherals and lift 40 pounds from floor level, able to wear respirator and other personal protective equipment (PPE) as required, able to climb stairs.TravelFrequent travel to support different sites will be required.EEOElement Resources is an equal opportunity employer where an applicant's qualifications are considered without regard to race, color, religion, sex, national origin, age, disability, veteran status, genetic information, sexual orientation, gender identity or expression, or any other basis prohibited by law.About Our CompanyElement Resources (elementrellc.com) is one of the largest battery recycling companies in the United States. Recycling recovers 99% of all lead received at our recycling centers. Every year we recycle millions of pounds of lead and recover and neutralize millions of gallons of sulfuric acid. Our robust, highly controlled recycling process is a critical part of our commitment to environmental sustainability.