Senior Controls Engineer

Overview In this role you design, program, and optimize automated production systems in a high-volume manufacturing setting. You will leverage PLC and robotics expertise to boost performance, throughput, and uptime while supporting commissioning of complex machinery. You work across electrical, controls, and automation facets, driving diagnostics, integration, and continuous improvement. This position offers a hands-on, fast-paced environment with meaningful impact on manufacturing efficiency and quality. Compensation / BenefitsCompetitive salaryMedical, Dental, and Vision insurance401(k) programGenerous Paid Time OffPaid maternity and paternity leaveCommuter benefits ResponsibilitiesDevelop PLC programs in ladder logic and structured text for production equipment, transfer systems, robotics, and quality devicesOptimize existing PLC, motion control, and servo logic to improve cycle time and equipment performanceIntegrate sensors, machine vision, actuators, and safety components with industrial protocols (Ethernet/IP, Modbus, Profinet)Lead debugging, diagnostics, and root-cause analysis during installation, startup, and commissioningSupport start-up, testing, commissioning, and integration into manufacturing workflowsAnalyze processes to identify bottlenecks and opportunities for throughput, quality, and reliability improvementsCreate and maintain electrical schematics, design specs, PLC/HMI documentation, standards, and change recordsProvide technical oversight and training to maintenance and production personnel on new systems and upgrades Key requirementsBachelor's degree in electrical/controls/mechatronics/automation or related fieldExtensive hands-on PLC programming experience (ladder logic, structured text)Experience designing and implementing new production processes and automation systemsProven ability to develop PLC programs from the ground up for new equipmentExperience integrating sensors, motion systems, machine vision, and automation hardwareStrong troubleshooting across electrical, PLC, robotic, and automation systemsExperience with Allen-Bradley/Rockwell Automation and/or Siemens PLC platformsAbility to read electrical schematics using EPLAN or AutoCADWorking knowledge of SCADA, MES, data acquisition, and industrial networkingExperience commissioning custom-built equipment or greenfield lines; robotics platforms preference (Fanuc, Kuka, ABB, Kawasaki)Strong troubleshooting and problem-solvingLeadership and technical oversightTraining and knowledge transfer to maintenance and production teamsPLC programming (ladder logic, structured text)Motion control and servo systemsSensor integration and machine vision