DOD SkillBridge Program: OTR/HE Repair Technician
DescriptionJob title: OTR/HE Repair TechnicianJob description: Holliday Rock has been in the construction material business for over eighty-eight years and is one of the largest independent producers of aggregate, concrete and asphalt in the United States. A diesel mechanic performs mechanical work at the journeyman mechanic level in repairing, maintaining and testing all types of truck, automotive, on highway, off highway, and ready-mix equipment.Length of Training: 12 WeeksTraining Plan- All times are Pacific Standard TimeAssessments- At the completion of each week, the candidate will meet with the Division Manager to review objectives and provide feedback.Certifications- Upon completion, the candidate will hold the following certifications:49 CFR 396.19 Inspector Certification49 CFR 396.25 Brake Inspection CertificationEPA 608/609 CertificationMSHA Part 46Week 1:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Onboarding, OSHA training, MSHA training, site toursDay 2: Introduction to Preventive Maintenance Scheduling and standards90 Day BIT Program, Federal Vehicle Inspection, FMSCA, DOT, Cal DOTDay 3: Bendix Brake Inspection and 90-Day Inspection training andCertification (3rd party Training course provided in-house)Day: 4 Workflow, repair order basics, parts billing, inspection templates andprocedures, CMMS introductions (Cetaris, UKG, KPA, DG)Day 5: Preventive maintenance services- PM's A,B,C,OSWeek 2:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Repair and maintenance of brake systems and related componentsincluding mechanical brakes, electric brakes, hydraulic brakes, andair brake systems.Day 2: Repair and maintain air conditioning systems.Day 3: Repair and maintain cooling and heating system.Day 4: CARB HD/IM Testing course (5 hours) and certification (online)Day5: Repair and maintenance of exhaust systems.Week 3:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Overhaul, maintenance and testing of hydraulic systems, includingpumps, rams, control valves, lines and hosesDay 2: Service and adjustment of transmissions.Day 3: Repair and maintenance of fuel systems and related componentsboth diesel and CNG.Day 4: Overhaul and maintenance of heavy and light duty suspensionsystems including heavy leaf springs.Day 5: Repair and maintenance of drive line components.Week 4:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: introduction to Diagnostic Software, CUMMINS Insite enrollmentDay 2: CUMMINS Insite; Modules 1-3Day 3: Practical application of modules 1-3Day 4: CUMMINS Insite; Modules 4-5Day 5: Practical application of modules 4-5Week 5:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Check, test and repair all components and accessories of electricalsystems, 6, 12, and 24 volts.Day 2: Repair and maintenance of emission control systems.Day 3: Repair and maintenance of fuel systems and related componentsboth diesel and CNG.Day 4: Diagnose Emissions system and failures.Day 6: Introduction and overview of Ready-Mix components.Week 6:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Proper operation of all Mixer controls, Proper operation of BoosterAxle.Day 2: R&R Booster Ram / Ram Bushings; Check / Adjust Nitrogen PSI inBooster Ram.Day 3: Test / Replace Main Hydraulic Pump.Day 4: Replace and Fit, Main, Flop and Extension Chutes, Replace Drum RollerManual override for Chutes, Booster, and Drum rotation.Day 5: T/S and Repair Chute operation issues, Repair/ Replace Drum.Week 7:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Introduction to Off-Road Heavy Construction Equipment types andfunctions. Dozers, Excavators, Wheel Loaders, Articulated Trucks, Water trucks, Pumps, Generators.Day 2: Service Truck capabilities, crane maintenance and usage.Day 3: Off road machine controls. (bucket, blade, and ripper).Day 4: Wear parts replacement (Teeth, segments, verticals, and Edges).Day 5: Continuation of day 4.Week 8:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Hydraulic trouble shooting andCylinder replacement.Day 2: Voltmeter understanding, 24-volt diagnostics.Day 3: Cranking/Charging systems.Day 4: A/C cooling and heating systems.Day 5: Engine cooling system.Week 9:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: R&R gear box seals replacement.Day 2: Driveshaft repair and replacement.Day 3: Axle repair and replacement.Day 4: Track and Suspension maintenance.Day 5: General Cab and Chassis maintenance.Week 10:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: J1939 communicationDay 2: CAT ET, Volvo Connect, Komatsu onboard DiagnosticsDay 3: Diagnostics, engines, Transmissions, and Hydraulics systems (CAT).Day 4: Diagnostics, engines, Transmissions and Hydraulics systems (Volvo).Day 5: Diagnostics, engines, Transmissions and Hydraulics systems(Komatsu).Week 11:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Diagnostics, emissions, exhaust systems (CAT).Day 2: Diagnostics, emissions, exhaust systems (Volvo).Day 3: Diagnostics, emissions, exhaust systems (Komatsu).Day 4: General parts replacement.Day 5: Tire and Wheel replacement.Week 12:Timeline: Monday-Friday 0800-1630 (30-minute lunch break from 12:30-1:00)Specific learning objectives:Day 1: Service Truck deployment, right seatDay 2: Service Truck deployment, right seatDay 3: Service Truck deployment, right seatDay 4: Service Truck deployment, left seatDay 5: Service Truck deployment, Left seat