Gear Machining Process Engineer

Job DescriptionJob TitleGear Machining Process EngineerOverview / SummaryWe are seeking a Gear Machining Process Engineer to support manufacturing process engineering activities for gear machining operations. The role focuses on process improvement, quality compliance, manufacturing efficiency, launch support, and continuous improvement initiatives in a high-volume manufacturing environment.Key ResponsibilitiesSupport manufacturing process engineering activities for gear machining operationsDrive continuous improvement initiatives related to safety, quality, and productivityComplete PPAP quality launch documentationApply engineering principles and analytical techniques to improve manufacturing processes and productsInvestigate manufacturing and supplier process issues and implement corrective actionsLead and conduct process audits to ensure compliance with manufacturing guidelinesConduct ergonomic evaluations and implement corrective actions as neededDevelop process documentation and work instruction sheets supporting quality methods and processesSupport capable process and tooling implementation for gear machining operationsLead variability reduction and lean manufacturing initiativesEnsure compliance with plant, corporate, governmental, and environmental standardsSupport ISO 14001 compliance and internal audit activitiesIdentify throughput constraints and implement root cause improvements to meet production targetsRequired QualificationsHigh School Diploma or GED5+ years of related manufacturing engineering experienceExperience with lean manufacturing principlesKnowledge of manufacturing engineering and manufacturing processesStrong leadership, communication, and teamwork skillsExperience supporting quality and process improvement initiativesAbility to work in a fully onsite environmentMust be legally authorized to work in the United States without sponsorshipPreferred QualificationsBachelor’s DegreeExperience with corrective and preventive action (CAPA)Knowledge of quality control methodologiesSix Sigma methodology experienceUnderstanding of hypoid bevel gear processes including blanking, milling, grinding, heat treat, shot peening, and lappingExperience with quality assessment tools such as QDAS and MinitabExperience using gear CMM equipmentExperience with 8D and 5 Why problem-solving methodologiesKnowledge of lean tools including 5S, Kanban, Poka-yoke, and Value Stream MappingExperience with DMAIC and DMADV methodologiesExperience with FMEA, PPAP, and DOE processesWhat Makes HTC A Great Place To Build Your FutureHTC Global Services wants you to join our team. Come build new things with us and advance your career. At HTC Global, you’ll collaborate with experts, work alongside clients, and be part of high-performing teams driving success together. You’ll have long-term opportunities to grow your career and develop skills in the latest emerging technologies.At HTC Global Services, our employees have access to a comprehensive benefits package. Benefits can include Group Health (Medical, Dental, and Vision), Paid Time Off, Paid Holidays, 401(k) matching, Group Life and Disability insurance, Professional Development opportunities, Wellness programs, and a variety of other perks.Our success as a company is built on inclusion and diversity. HTC Global Services is committed to providing a workplace free from discrimination and harassment, where every employee is treated with dignity and respect. We celebrate differences and believe that diverse cultures, perspectives, and skills drive innovation and success. HTC is an Equal Opportunity Employer and a proud National Minority Supplier. We seek to empower each individual, fostering an environment where everyone feels valued, included, and respected.