Metal Bond Technician

Description Title: Technician – Metal Bond Department: Production/Repair Reports to: Production Leads, with oversight from Operations Manager Direct reports: None About Us: As a division of the Original Part Manufacturer (FACC) FSI’s core focus is to contribute to FACC’s product lifecycle in the US through commercial component repair, business jet component repair, customer care, and supply chain management. We promote our company culture by emphasizing our drive for knowledge, doing the right thing, teamwork, quiet confidence and getting the job done. Summary: The Technician is responsible for the repair and modification of customer parts, training and development of composite repair and modification, and working with team members to ensure quality and efficiency are met per approved data, engineering, and applicable requirements. In addition, advise co-workers of improved methods, practices, and assistance in resolving concerns regarding composites. This individual is responsible for being familiar with structural assembly with sheet metal and composite material. This position specifically will assist with metal bonding. Summary: The technician performs metal bond repairs, modification, and technical work on aircraft assemblies to approved engineering for in-service commercial aircraft. Responsibilities: Must be familiar with and able to use: Boegel. Hotbond machines, setup and monitor. Forming, sculpting, bonding aluminum core. Bond a variety of dissimilar materials, composite, metal or laminate. Work with solid or liquid bonding agents. Cut and mold parts to size. Plan, layout, fabricate and build adhesive bonded assemblies of metallic and nonmetallic materials. Tap testing bonded assemblies for delams. Removing damage from skins. Skilled in using a dotco with sanding discs and cutoff wheel. Proficient with power and pneumatic tools. Able to understand and follow mix ratios. Use of heat lamps, control and monitor temperature. Make and use caul plates to maintain OEM contour. Surface prep and clean repair areas. Understand complex bagging layouts. Knowledge of bagging sequence. Read and monitor vacuum gauges. Use IR thermometers. Tap test to verify proper cures. Return repaired skins to OEM contour and shape. Repetitive drilling and use of pneumatic tooling Rivet removal and installation Hi-Lok installation. Assembly of components Aerodynamic sealing and general sealing Sand and trim composite components Composite panel repair and wet lay up Preferred qualifications: 2-3 years’ experience with composite aero structures Knowledge of typical aircraft manufacturing methods and practices. Familiarity with aircraft manufacturing tools, tooling, and equipment. Ability to read and interpret engineering drawings, specifications, and other technical data. Working knowledge of Lean Manufacturing tools and techniques. Airframe certification preferred Skills and Knowledge: Full understanding of composite structures, techniques, and skills required to complete the task. Ability to meet schedule commitments and handle multiple actions simultaneously. Ability to take initiative as problems or opportunities arise. Demonstrates high levels of verbal and written communication, interpersonal skills, and reasoning ability. Excellent skills in multi-tasking, organization, and prioritization of multiple projects Physical requirements: The physical demands described here are representative of those that must be met by an employee to successfully perform the essential functions of this job. Reasonable accommodations may be made to enable individuals with disabilities to perform the essential functions. Physical demands: Standing/Walking- >2/3 the amount of time Sitting- for 1/3 to 2/3 the amount of time Bending/Twisting/Turning - >2/3 the amount of time Kneeling/Squatting - >2/3 the amount of time Reach overhead with hands and arms - for 1/3 to 2/3 the amount of time Climb or balance on stairs or ladder- up to 1/3 the amount of time Talking or listening (hearing) - for 1/3 to 2/3 the amount of time Use of hands to touch, handle or feel - >2/3 the amount of time Repetitive gripping, grasping, pinching, squeezing - >2/3 the amount of time Use of vibratory tools - >2/3 the amount of time Taste or smell- none Weight to be lifted or carried: 0-25 pounds- >2/3 the amount of time 26-50 pounds- >2/3 the amount of time 51-75 pounds - for 1/3 to 2/3 the amount of time 76-100 pounds- up to 1/3 the amount of time Weight to be pushed or pulled: 0-25 pounds - >2/3 the amount of time 26-50 pounds - >2/3 the amount of time 51-75 pounds - for 1/3 to 2/3 the amount of time 76-100 pounds - for 1/3 to 2/3 the amount of time This position requires the use of vision up close (clear vision at 20 inches or less) and at a distance (clear vision at 20 feet or more), the ability to identify and distinguish colors, peripheral vision (ability to observe an area that can be seen up, down or to the left and/or right while the eyes are fixed on a given point), depth perception (three dimensional vision, ability to judge distance and spatial relationships), and the ability to adjust focus. Work environment: The Production Technician performs work in a production environment and may regularly be exposed to dust and heat. The regular use of hand-held tools and equipment is required. Occasional exposure to loud noise (e.g., drilling) and fumes or airborne particles should be expected. Minimal exposure to toxic or caustic chemicals is present. Personal protective equipment is required as needed. Job Type: Full-time Pay: $23.00 - $30.00 per hour Benefits: 401(k) 401(k) matching Dental insurance Health insurance Life insurance Paid time off Vision insurance Shift: 8 hour shift Day shift Experience: Metal Bonding: 2 years (Preferred) Aluminum Core Bonding: 2 years (Preferred) Dissimilar Material Bonding: 2 years (Preferred) Work Location: In person