Mechanical Engineer II

The Mechanical Engineer II is responsible for providing mechanical design solutions for nickel-zinc (NiZn) battery-related products/projects and for internal test apparatus. The selected candidate will use 3D CAD systems to create design models, detailed drawings, and perform analysis, while ensuring DFX (design for assembly, design for manufacturability, and design for cost) is implemented in the early stages of the PLM (Product Lifecycle Management) process. The successful candidate will build their electro-mechanical expertise to help drive the development of advanced battery system solutions for targeted applications. This role will work onsite at ZincFive headquarters in Tualatin, Oregon and reports to the Technical Engineering Manager.Mechanical Engineer II Job DutiesApply mechanical and electromechanical principles to identify, understand and solve fundamental issues for the development of new productsWork with cross-functional engineering team to provide application-specific design concepts and detailed, mechanical engineering analysesCreate detailed mechanical assembly and part drawings and apply industry standard tolerance to meet or exceed product/DFX requirementsDevelop 3D models to support PLM gate 1-2 and work directly with supplier and supply chain to provide RPM (Rapid prototype manufacturing) solutionsCreate application-specific CFD (Computational Fluid Dynamics) models to validate effective heat dissipation for NiZn battery-related products and electronicsDevelop and implement innovative design concepts for optimizing power and energy density for battery packs and full, battery systemsLead, design and execute proof of concept efforts for feasibility and performance assessmentsDevelop New Product Initiatives, and support from concept to launchDrive mechanical engineering initiatives for continuous performance improvements, reducing manufacturing and product costs, and implementing quality/reliability improvementsManage and work with customers, consultants and contractors as needed Ensure adherence to gated PLM (Product Lifestyle Management) process and methodologyDevelop and release accurate designs during CP&D, Alpha, Beta, and HVM gatesSelect 2 nd alternative sourcing resource during HVM (High-Volume Manufacturing) gate for all critical componentsWork with internal teams to ensure compliance with all NRTL (Nationally Recognized Testing Laboratory) safety standards and customer specifications including UL, CE, EMC/EMI, NFPA, and any other UPS (Uninterruptable Power Supply) or battery-related requirementsConduct detailed tolerance analysis including stack up tolerance to ensure efficient assembly and reliable product performanceHold design review meetings with cross-functional team and obtain sponsor approval to pass each phase-gate or design releaseWork closely with cross-functional team members in planning and executing project-based activitiesCreate accurate indented BOM (Bill of Materials) including component and labor cost Develop fixtures and tooling as required for new and existing product designsDomestic and international travel as needed (Job RequirementsBachelor of Science in Mechanical Engineering (BSME) or equivalent5 years of relevant mechanical engineering experience.Education and training in polymer science, FEA techniques, heat transfer, and basic electronicsProficiency with Microsoft Office Suite Expertise in SolidWorks CAD and analysis tools, including familiarity with structural and CFD analysis.Detail-oriented with developed analytical and problem-solving aptitudeAbility to work effectively both independently and as part of a teamExperience or understanding in additive manufacturing for prototyping and fixture manufacturingExperience or understanding of hand tools and basic machine-shop equipmentRequires excellent interpersonal skills and effective communication Proficiency in FEA and CFD analysisExperience in designing complex sheet metal componentsExperience in designing complex injection molded componentsExperience in complex CAD assembly models and drawingsProficiency in GD&T Preferred QualificationsWorking understanding of High Voltage and High Voltage electronicsPrevious experience working with suppliers and customers Key CompetenciesAttention to detailIntegrityProblem-solvingResults oriented and data-drivenSound engineering/scientific judgmentTeamworkExcellent verbal and written communication skillsPhysical Requirements And Working ConditionsWork involves sitting, walking, and lifting up to 25 poundsRequires close visual acuity and the ability to distinguish colorNormal office and laboratory environmentsDomestic and international travel by car, airplane, bus & train Salary offers will depend on factors that include the location you work from, your level, education, training, specific skills, years of experience and comparison to other employees already in this role.In addition, the successful candidate for this position will become eligible for a comprehensive set of outstanding benefits, including medical, dental, vision, life insurance, 401k, paid sick time, paid time off for vacation, paid holidays, paid community service days, professional/personal learning program, and applicable state/federal paid family leave.ZincFive is committed to employing a diverse workforce. As an Equal Opportunity and Affirmative Action Employer all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, disability, veteran status. We maintain a safe workplace and perform pre-employment testing. ZincFive is a participant in E-Verify and receives employment authorization of new hires through Social Security and the Department of Homeland Security databases.