Controls Engineer

Overview In this role, you lead problem solving to reduce downtime and boost tooling, equipment, and conveyor performance in Ford plants. You will work with implementation teams to validate fixes and drive continuous improvements in automated systems. You’ll collaborate across teams to install and modify automation, vision systems, and networking, shaping efficient, state-of-the-art manufacturing. This is a hands-on position with measurable impact on quality and delivery, offering growth within a global automaker. Compensation / BenefitsImmediate medical, dental, and prescription drug coverageFlexible family care and parental leaveTuition assistanceVehicle discount program for employees and familyPaid time off and holidaysPaid time off to purchase additional vacation time ResponsibilitiesLead problem solving to resolve tooling, equipment and conveyor downtime and performance issues in plantsCoordinate validation methods and implement fixes across automation and conveyance systemsHandle setup and maintenance of industrial bar code printers and vision control systemsReview equipment performance using plant monitoring software (FIS/IIoT) and drive project installationsProgram, reprogram, and back up automation and robotics for new installations and engineering changesRead/modify electrical prints and schematics; update AutoCAD documentationManage network connectivity and cybersecurity for control PCs; support training of plant personnelPerform risk assessments and ensure equipment safety; support overtime/weekend needsSupport Lean/Six Sigma initiatives and continuous improvement using 8D, FMEA, and DMAIC approachesAssist in training manufacturing personnel and plant electricians Key requirements2+ years of Controls Engineering experience (internship/coop considered)High school diploma or GED; Bachelor’s degree preferredElectrical background preferred (electrician/technician)Familiar with PLC/CNC (Siemens/Allen-Bradley), VFD, Servo, Profinet, ABB, FANUC robotsUnderstanding of laser cutting/engraving and ability to read blueprintsAbility to troubleshoot and evaluate processes for improvementsExperience with conveyor systems and overhead gantryKnowledge of DH+, Ethernet, remote IO networkingLean Manufacturing and Six Sigma experience; Lean tools (5S, Kanban, Poka-Yoke, VSM)MS Office experience (Word/Excel/PowerPoint/Outlook)Knowledge of simulation modeling and visual factory management preferredWillingness to work overtime and weekendsEligible to work in the United States; visa sponsorship not availableproblem solvingteam collaborationcommunicationPLC/CNC (Siemens/Allen-Bradley)VFD, ServoProfinet, ethernet networks