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Granulator Operator

Job Description3rd shiftPrimary FunctionOperate the Granulator to chop rubber products for use in the adhesive’s facility. Operation consists of loading rubber onto the belt for granulation, loading mica dust into the dust hopper, and weighing and remove tubs of granulated stock. Machine operation includes setting controls for required machine operation and monitoring dust coverage. Incumbent is involved in the granulation of the product and is responsible for the safety, productivity, quality, and cleanliness of the operation. The operator will also assist and/or fill-in at the Henschel Mixer and the Fast & Dash as needed.Duties and Responsibilities (tasks include but are not limited to):Job Tasks Include But Are Not Limited ToOperate the Granulator and auxiliary equipmentPackage finished product in appropriate container to specified weight using the platform scaleLoading mica dust into the hopper and monitoring the operation of that equipmentLoading granulated stock into tubs per specified weightSet up equipment and granulate product following processing specificationsComplete production paperwork and SQDC boardObtain raw materials using forkliftIdentify product by stock formulationMaintain proper housekeepingClean granulator when changeover is necessaryLoad and unload chopped stock trailer using a forkliftUse stretch wrapper for packaging when specifications requireOperate SFIS computer to print ticketsWork with production scheduler to granulate material as it is neededAbility to work independentlyKnowledge, Skills & AbilitiesEssential Full Performance Knowledge:Knowledge of the processing specifications for all productsKnowledge of the operation of the Granulator controls, dust hopper, weigh scales and forklift.An understanding of rubber processing technology, statistical process control and all safety systems is required.Essential Full Performance SkillsReading - processing specifications, product tags and scalesMath - keep counts and scale weightsWriting – complete work orders, production paperwork, and SQDC boardCommunications – participate in team problem solving groups and respond to work instructionForklift operationEquipment/DataEquipment Operated: Granulator, dust hopper, forklift, etc.Data Used: processing specifications and deviations, logbook, daily schedule, quality information, productivity information, SDS’s, etc.Materials Used: knifes and other tools as neededInteractions with Others: All as neededEducation & Experience RequirementsEducation: High school diploma or GED preferredExperience: holding a chair for this position as defined in the Seniority System HandbookWork Environment/Time WorkedWork Environment: Activities occur inside a manufacturing facility. Job conditions include, but are not limited to, exposure to the following:Potential for temperatures exceeding 100°F during the summerAirborne raw material dustMinimal exposure to fumes from solventsMoving mechanical parts including belts, blades, etc.Pinch points on moving mechanical partsHeavy equipment operation includes use of a forkliftSharp edges on utility knivesTime WorkedHours Worked:Typically, 40 hours per week with overtime required as production ticket dictates.Days of Week Worked: Typically, Monday through Friday with Saturday and/or Sunday work required as production ticket dictates.Physical RequirementsPhysical requirements include, but are not limited to:Climbing on and off the forkliftStooping/bending to place rubber stock onto the belt and lifting mica dust bagsReaching to feed rubber stock onto the beltStanding during most of the shift to complete tasksWalking to retrieve materials and from one area of the equipment to anotherPulling and/or pushing to maneuver tubsLifting rubber stock off the skid, and dumping mica dust bagsUsing fingers to operate buttonsTalking, hearing, sight required to complete job tasksSitting to operate forkliftGrasping bags, rubber stocks, and tubsWill be required to perform other duties as requested, directed, or assignedNEVEROCCASIONALLYFREQUENTLYCONTINUOUSLY(0-30%)(31-60%)(61-100%)LIFTING OR CARRYING1-10 LBSx11-20 LBSx21-40 LBSx41-60 LBSx61 OR MORE LBSxPushing Or Pulling1-40 LBSx41-60 LBSx61 OR MORE LBSxBENDING OR STOOPINGxREACHING ABOVE SHOULDER LEVELxDRIVING AUTOMATIC EQUIP. VEHICLESxWORKING WITH MACHINERYxCLIMBINGxWALKINGxSTANDINGxSITTINGxWORKING IN EXTREME TEMPERATURESx