Tool and Die Maker

Job TitleEssential FunctionsUnderstand geometric dimensioning and tolerancing of component and frame assembly drawingsBe able to use inspection gages and measuring equipment to check component and assembly quality.Understanding of shop math and trigonometry to set up machinery and check accuracy of workUnderstand all tooling stage operations so that quality concerns can be addressed and correctedBe able to implement customer changes (ex. Engineering changes)Make tooling repairs due to bad hits, double hits, bad set-ups, etc.Be able to change over tooling to produce different parts and to spot tools for proper metal fits.Understand all tooling component functions so that the highest possible run time and quality can be maintained.Use circle grid analysis to reduce material stretch and eliminate breakage.Know use and effects of lubricants to produce the highest quality parts.Maintain tooling nitrogen systemsMaintain preventative maintenance schedules and spare parts inventory for tooling to reduce down-timeOwn basic tools needed to measure and check machined components for toolingTrack and order tooling store room perishables so that efficiency can be maintainedBe able to identify tool steels and know how to heat treat them when necessaryLearn to weld tool steels for repair needs.Study in die transfer systems, how they work, how they are adjusted, how part changes would affect them, and maintain a preventative maintenance systemUnderstand monorail systems and how they work to provide part/assembly movementUnderstand blank feeders, unloaders and power feedsMaintain assembly line fixtures to provide quality that eliminates customer complaintsMaintain a spare parts inventory to reduce potential down timeUnderstand hydraulic and pneumatic systems so that proper locating and clamping systems can be maintainedMaintain logs and drawings complete with fixture dimensions that produce the highest C.P.K'sAdditional responsibilities as required this position is subject to change as the needs of the department changeSafetyWork in a safe manner and encourage others to do so.Report all unsafe acts and conditions immediatelyUse our Innovation process and the team concept to improve safety in the plantBe proactively involved with improving working conditions.QualityOffer ideas for improvement of all systems and help implement themLead area in achieving plant quality objectives/goals100% on-time delivery to customer0 PPM on partsUnderstand customer needs and work towards meeting and exceeding themHousekeepingMaintain the appearance of a World Class FacilityActively support full implementation of the 5S's, using it to approach and keep all areas clean, neat and properly maintained.EducationRequiredA 4-year Journeyman's Certificate or 2 years certified machinist schoolingMinimum score of 75% on the tooling testExperienceRequired2 years of prior experienceTechnical SkillsProficient computer skills (Microsoft Excel, Word and Power Point)Key Success Factors: Leadership CompetenciesRequiredProblem SolvingDeveloping Direct Reports and OthersManaging and measuring workWork/Life BalancePerseveranceDrive for results