Durability CAE Engineer
InDepth Engineering Solutions, LLC | Full time
Durability CAE Engineer
Novi, United States | Posted on 02/05/2026
Virtual Sign-off & Validation: Lead thestructural durability and fatigue sign-off for critical systems like bodystructures, frames, and electric vehicle (EV) battery trays beforephysical prototype builds.
Advanced Simulation Leadership: Oversee complex,full-vehicle explicit and implicit dynamic simulations (e.g., groundstrikes, curb strikes, and cyclic loading) to assess structuralresilience.
Model Correlation: Drive the alignment betweenvirtual simulation models and physical test results from proving groundsor lab rigs to ensure predictive accuracy.
Root Cause Analysis: Use physics-based principlesand simulation data to diagnose and resolve durability failures from earlydevelopment through production.
Technical Mentorship: Act as a "subjectmatter expert" (SME), coaching junior engineers and developing newCAE methodologies.
Cross-functional Collaboration: Engage withdesign, manufacturing, and "Road Load" teams to develop designload targets and ensure lessons learned are integrated into future vehiclearchitectures.
Requirements
Key Technical Skills & Qualifications
Simulation Software Expertise: Mastery of CAEtools such asAbaqus,Nastran and fatigue solverslikenCode DesignLifeor FEMFAT.
Material Science Knowledge: Deep understanding offatigue life prediction, plasticity, ductile failure, and metal joiningmethods (e.g., welding in HSLA steels or cast materials).
Data Processing: Proficiency in pre-processorsANSAorHyperMeshand Post-processors HyperView orMeta/Post. Familiarity in scripting languageslikePythonorMATLABfor automation would be a plus.
Communication & Presentation: Excellentcommunication skills, both written and verbal, with a proven ability totranslate complex data into clear technical and executive presentationsfor leadership decision-making
Experience: Requires 10+ years of experience instructural components and CAE correlation for specialist roles.
Special Considerations
Proficiency in applying Reduced OrderModeling (ROM) and Neural Networks toaccelerate traditional CAE simulations.
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