Senior Manufacturing Engineer

HCLTech is looking for a highly talented and self- motivated Senior Manufacturing Engineer, NPI to join it in advancing the technological world through innovation and creativity.Job Title: Senior Manufacturing Engineer, NPIJob ID: 88384Position Type: Full-time with HCLTechLocation: Santa Clara, CANew Product Introduction LeadershipLead mechanical DFM (Design for Manufacturing) activities for complex robotic assemblies and subsystems, identifying and resolving manufacturing constraints with a sense of urgencyDevelop and maintain comprehensive manufacturing readiness frameworks for product releases involving 100+ mechanical componentsDrive cross-functional NPI reviews with R&D, Quality, and Production teams to ensure seamless and timely product transitionsCreate and execute NPI project timelines, proactively identifying risks and implementing mitigation strategiesManufacturing Process Development & OptimizationDesign, validate, and document assembly processes, tooling, gauges, and fixtures for precision robotic mechanismsDevelop and maintain comprehensive documentation including design control records, product configurations, manufacturing procedures, lot history records, bills-of-materials, NPI records, LHRs, and Quality System requirementsApply lean manufacturing principles in production processes to reduce/eliminate waste and increase productivityLead and actively participate in process/product continuous improvement projects with measurable outcomesMonitor, coach, and mentor junior engineers and technicians on manufacturing best practicesElectromechanical Troubleshooting & Problem ResolutionProvide extensive electromechanical troubleshooting capabilities and instrumental expertise to rapidly resolve build issuesLead root cause analysis, diving deep into technical details until problems are fully understoodDemonstrate proficiency in CAD design, rapid prototyping, tool/fixture qualification, and equipment sourcingCollect data and analyze process performance and capabilities for company products, including new products and products already in productionCross-Functional Collaboration & Technical LeadershipEstablish strong working relationships with R&D, Development Engineering, QA, and Production departments to design, develop, test, document, and implement processes, tooling, and fixturesSupport and work with Quality to proactively address and resolve non-conformances before they impact productionIdentify process requirements, advise and support operations management, and implement equipment and fixtures needed for process development and manufacturing effortsMaintain attention to detail while moving at pace, ensuring nothing falls through the cracksQualificationsEducation:Bachelor’s degree in mechanical engineering or related fieldMinimum 5 years of manufacturing engineering experience with demonstrated progression of responsibilityExperience and Skills:Required:Strong manufacturing engineering background in BOM structure, process documentation (MPI, DHR, MES), and PFMEAExperience with robotic systems, precision mechanisms, or electromechanical assemblies strongly preferredMedical device industry experience preferred; proven track record in NPI environments highly valuedElectromechanical Systems: Extensive troubleshooting capabilities across mechanical, electrical, and instrumentation domainsCAD Proficiency: Expert-level skills in CAD design (SolidWorks preferred), rapid prototyping, and design for manufacturing analysisManufacturing Processes: Deep knowledge of precision assembly processes, and sourcing manufacturing tools, gauges, and fixturesDocumentation: Proven experience developing design control documentation, manufacturing procedures, and quality system recordsPreferred:Master’s degree in Mechanical EngineeringExperience with surgical robotics platforms or high-precision medical devicesBackground in high-mix, low-volume precision manufacturing environments (4-8 units/month scale)Lean Manufacturing or Six Sigma certification with demonstrated applicationExperience with MES systems and PLM tools in regulated industriesPay and BenefitsPay Range Minimum: $48.00 per hourPay Range Maximum: $51.32 per hourHCL is an equal opportunity employer, committed to providing equal employment opportunities to all applicants and employees regardless of race, religion, sex, color, age, national origin, pregnancy, sexual orientation, physical disability or genetic information, military or veteran status, or any other protected classification, in accordance with federal, state, and/or local law. Should any applicant have concerns about discrimination in the hiring process, they should provide a detailed report of those concerns to secure@hcltech.com for investigation.Compensation and BenefitsA candidate’s pay within the range will depend on their work location, skills, experience, education, and other factors permitted by law. This role may also be eligible for performance-based bonuses subject to company policies. In addition, this role is eligible for the following benefits subject to company policies: medical, dental, vision, pharmacy, life, accidental death & dismemberment, and disability insurance; employee assistance program; 401(k) retirement plan; 10 days of paid time off per year (some positions are eligible for need-based leave with no designated number of leave days per year); and 10 paid holidays per year.How You’ll GrowAt HCLTech, we offer continuous opportunities for you to find your spark and grow with us. We want you to be happy and satisfied with your role and to really learn what type of work sparks your brilliance the best. Throughout your time with us, we offer transparent communication with senior-level employees, learning and career development programs at every level, and opportunities to experiment in different roles or even pivot industries. We believe that you should be in control of your career with unlimited opportunities to find the role that fits you best.