Senior Project Engineer

About UsIndustrial Kiln & Dryer Group is a leader in the rotary equipment industry, providing world-class engineering, maintenance, and repair services to clients across North America. Headquartered in Louisville, Kentucky, we specialize in servicing kilns, dryers, and other rotary processing equipment critical to manufacturing operations in a variety of sectors.Our culture is grounded in integrity, innovation, and teamwork, and we are committed to delivering practical, high-quality solutions that keep our customers operating at peak performance.Position OverviewThe Senior Project Engineer is a highly experienced technical role responsible for leading engineering analysis, design, and field service support for rotary equipment systems. This position requires deep mechanical expertise, strong problem-solving skills, and a hands-on approach to diagnosing and resolving complex equipment and process challenges.This role operates as a senior individual contributor, working cross-functionally with engineering, field service, fabrication, and sales teams to deliver high-quality solutions and ensure successful project execution.Key ResponsibilitiesPerform advanced engineering analysis on rotary equipment systems, including failure analysis, root cause investigations, and performance optimizationLead design and evaluation of mechanical components and system improvementsSupport project execution from concept through completion, ensuring technical accuracy and adherence to industry standardsCollaborate with field service teams to troubleshoot equipment issues and provide technical guidance during inspections, repairs, and installationsDevelop engineering calculations, reports, and documentation to support project deliverablesInterface with customers to assess needs, explain technical findings, and recommend solutionsContribute to continuous improvement initiatives in design practices, documentation, and engineering processesSupport coordination with fabrication, operations, and sales teams to ensure alignment and successful project outcomesTravel to client sites as needed, approximately 30%–50%, to take field measurements and analyze dryer and kiln designs in support of project execution.Must be willing and able to travel on short notice as business needs require.QualificationsBachelor’s degree in Mechanical Engineering or related field7+ years of experience in mechanical engineering, preferably in heavy industrial equipment, rotary systems, or field service environmentsExperience with industrial heavy equipment construction, installation, or commissioning (e.g., kilns, dryers, conveyors, or similar systems) preferredStrong experience in equipment failure analysis, mechanical design, and system troubleshootingProficiency with CAD software (e.g., SolidWorks, AutoCAD) and familiarity with FEA or other analysis toolsAbility to work independently and manage multiple projects simultaneouslyExcellent communication skills with the ability to interact effectively with customers and cross-functional teamsHands-on experience in field service or industrial environments strongly preferredFamiliarity with pressure vessel design (ASME code) and/or steam dryer system design and analysis is a plusHands-on experience taking precise field measurements of industrial rotary equipment (kilns, dryers), including geometry, alignment, and wear condition assessments is a plusBenefitsCompetitive salary with performance-based bonusesHealth, dental, and vision insurance401(k) with company matchPaid vacation, holidays, and parental leaveSupportive, team-oriented work culture