Process Engineer
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Job Title: Process Engineer
Location: Waltham, Massachusetts
Type: Contract
Compensation: $45.00 - $51.00 per hour
Work Model: Onsite
Join a leading global medical technology organization focused on life-changing healthcare innovation and high-quality manufacturing excellence. This contract opportunity is ideal for an experienced manufacturing/process engineer with expertise in medical device process development, validation, and optimization, offering hands‑on involvement with advanced capital equipment, statistical analysis, and complex catheter‑based manufacturing processes in a highly collaborative, regulated environment.
Responsibilities
Support medical device manufacturing process development, transfer, optimization, and validation (IQ/OQ/PQ), with a focus on capital equipment
Support both internally developed and externally sourced manufacturing processes within regulated environments
Apply statistical methods and data‑driven problem‑solving techniques, including DOE, process characterization, process capability analysis, and root cause investigation
Utilize Minitab or similar statistical software for analysis and process improvement
Implement risk management and design control methodologies, including FMEA, control plans, and design transfer activities
Participate in manufacturing processes such as catheter assembly, balloon processing, laser processing, extrusion, thermal forming/heat setting, bonding, precision assembly, and injection molding as needed
Work with electro‑mechanical and capital equipment manufacturing processes if required
Troubleshoot complex manufacturing and process issues and implement corrective and preventive actions
Read, interpret, and create engineering drawings, including GD&T for tight‑tolerance components
Perform complex statistical, geometric, and mathematical calculations
Operate independently with minimal supervision on responsibilities
Ensure compliance with quality systems and regulatory requirements, demonstrating commitment to patient safety and product quality
Present and defend technical positions within a collaborative environment
Manage multiple projects and tasks effectively
Write and review protocols, reports, specifications, and technical documentation
Requirements
Strong understanding of medical device manufacturing process development, transfer, optimization, and validation, specifically related to medical device capital equipment
Proficiency in Minitab or similar statistical software
Solid foundation in statistical methods and data‑driven problem‑solving, including DOE, process characterization, process capability analysis, and root cause investigation
Experience supporting complex manufacturing processes such as catheter assembly, balloon processing, laser processing, extrusion, thermal forming/heat setting, bonding, and injection molding
Ability to troubleshoot complex manufacturing issues and implement effective corrective actions
Ability to interpret engineering drawings and technical specifications, including GD&T
Strong mathematical and statistical analysis skills
Excellent project management and technical communication skills
System One is an Equal Opportunity Employer. All qualified applicants will receive consideration for employment without regard to race, color, religion, sex (including pregnancy, childbirth, or related medical conditions), sexual orientation, gender identity, age, national origin, disability, family care or medical leave status, genetic information, veteran status, marital status, or any other characteristic protected by applicable federal, state, or local law.
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