Senior Controls Engineer

Overview In this role you will lead the design, implementation, and commissioning of industrial automation systems. You will drive PLC/HMI development, machine vision integration, and SCADA projects to deliver reliable, scalable automation. You will work across cross-functional teams to ensure on-time startup, troubleshooting, and documentation that support ongoing operations. This position offers hands-on leadership in a manufacturing environment, with a strong emphasis on DevOps practices for control software and on-site project execution. You will contribute to shaping automated solutions and mentor junior engineers to uphold safety and quality standards. Compensation / BenefitsVacation/PTOMedicalDentalVision401k ResponsibilitiesLead design and development of PLC control systems using Rockwell Studio 5000/RSLogix and Beckhoff TwinCATDevelop and maintain HMI/SCADA applications, including IgnitionIntegrate and configure machine vision systems (Cognex, Keyence) for inspection and part IDPerform systems integration across PLCs, HMIs, vision, motion, safety, and third-party equipmentCreate and review AutoCAD Electrical schematics, wiring diagrams, and control panel layoutsImplement DevOps practices for control software: Git, build automation, automated testing, deploymentsLead FATs, SATs, commissioning, and startup activities; provide on-site troubleshootingProduce technical documentation, user manuals, and commissioning reports; ensure traceability of changesCollaborate with project managers, mechanical/electrical teams, and vendors to define requirements and schedulesMentor and train junior controls engineers and technicians; promote best practices for coding, testing, and safety Key requirements7+ years of hands-on controls engineering experience leading automation projects to commissioningProven expertise in Rockwell Studio 5000/RSLogix and Beckhoff TwinCAT PLC programming and troubleshootingStrong HMI/SCADA development skills, including IgnitionExperience integrating and configuring vision systems (Cognex, Keyence, or similar)Proficient with AutoCAD Electrical for schematics and control panel documentationFamiliarity with DevOps tools/workflows for control systems: Git, CI/CD pipelines, automated builds/tests, config managementExtensive commissioning/startup experience in manufacturing or process environments; on-site work and travelExcellent problem-solving, communication, and leadership skills, with cross-functional collaborationRelevant certifications a plus (Rockwell, Beckhoff, IPC, automation safety)Valid driver's license and willingness to travel to customer sitesleadershipproblem-solvingcommunicationRockwell Studio 5000/RSLogixBeckhoff TwinCATHMI/SCADA Ignition