Controls Systems Engineer
Salary : $120,000 — $140,000
Bonus : Discretionary
Job Description
The Controls Systems Engineer plays a pivotal role in designing, developing, and implementing machine and process control systems within extrusion plastics, and converting. This position supports customers with solutions in motion control, web handling, and converting equipment. The engineer works closely with cross-functional teams to ensure systems are safe, efficient, and aligned with customer expectations. Because of our focus on families and the proximity of our customers, travel is much lower than similar roles at other companies.
Essential Duties and Responsibilities
Consistent delivery of a positive customer experience as evident through customer request for your specific service and top scores on customer surveys
Prioritizes work schedule effectively.
Communicates openly with customers in an effective, positive manner.
Assist project managers from inception to installation and customer acceptance.
Maintain cost and schedule tracking of projects against quoted price and delivery.
Develop and maintain project milestones, parts lists and ordering, and electrical schematics.
Provide communication to customers, panel shop employees, the account manager, and other team members.
Lead and/or support start-up of systems in the shop and at the customer site.
Perform programming and development of PLC, temperature controls systems, drive systems, and HMI systems.
Act as a leader in an area of technology used by the company.
Capable of leading the training classes offered to customers of our Company in their area of expertise.
Willingness to assist our Company’s associates.
Accountable to committed tasks.
Contribute to a positive P&L statement.
Participate in after-hours and be on-call 2-3 weeks per year.
Other duties as assigned.
Competencies
Cognitive Skills:
Interpretation of Written Information
Working Memory – Ability to recall stored, visual images or verbal information
Decision Making – Gathering facts, analysis and producing a final choice
Problem Solving – Identifies and resolves problems in a timely manner; gathers and analyzes information skillfully, develops alternative solutions and works well individually and in group problem solving situations
Business Acumen:
Basic Financial Knowledge and Mathematical Abilities (Markup, Margin, Discounts)
Writing Skills (service reports, E-mail, etc.)
Leadership:
Foster Open Communications
Meet Customer Needs
Promote Teamwork
Think Creatively
Show Drive and Initiative
Excellent Time Management Skills
Emotional Intelligence
Functional Technical Skills:
The Controls Systems Engineer should have exposure to the following disciplines:
Rockwell Automation PLCs (ControlLogix, SLC, PLC5, CompactLogix)
Siemens Automation PLCs (S7)
SSD Drive Systems
Rockwell Powerflex Drive Systems
SCADA/HMI Applications (Wonderware, Ignition, Rockwell FactoryTalk, Red Lion Crimson)
Eurotherm and RKC Controllers
CAD Development Software (AutoCAD/ePlan)
System troubleshooting and problem solving.
Industry Standards (NEC, NFPA 79, NFPA 70, UL, ANSI)
Code development and interface with automation equipment
Engineering Skills Include:
Project Management
PLC Programming/Design
HMI Programming/Design
Temperature Controls
Code Development/Programming from scratch
Minimum Qualifications
Education:
Two-year Degree or equivalent combination of education
Experience in automation or motion control
Experience and/or Training:
Minimum of 3 years related experience
Knowledge of mechanical and electrical components
Strong Communication skills (listening, questioning, speaking)
Time Management skills
Experience working with customers and vendors
Licenses/Certificates: N/A
Technology/Equipment
Computing/Software Skills including:
Microsoft Office Suite
Electrical design software
Preferred Qualifications
Education:
Four year Degree in Electrical Engineering, Automation Engineering, or equivalent.
Experience and/or Training:
10+ years related experience
Strong Communication skills (listening, questioning, speaking)
Time Management skills
Experience working with customers and vendors
Experience managing projects and/or mentoring other engineers
Licenses/Certificates: N/A
Technology/Equipment:
Computing/Software Skills including:
Microsoft Office Suite
AutoCAD
Eplan
Solidworks
Physical and Mental Demands
Sit or stand for extended periods of time.
Speak and hear communications.
Occasionally lift or move up to 50 pounds.
Occasional travel (local, national, international) is required.
May be required to work hours outside of the typical 7:30a.m. – 4:30 p.m. day., and on-call on nights and weekends (2 – 3 per year).
Working Environment
The noise level in the work environment is from moderate to loud. Travel is approximately 25-30% (breakdown of 60% Midwest, 40% Nationwide). Occasional remote work may be an option for this position. May be required to work hours outside of the typical 7:30-4:30 day.