Controls Engineer
OverviewThe Controls Engineer is responsible for supporting the performance, reliability, and continuous improvement of PLC-controlled automation systems within a highly automated distribution center environment.This role serves as the primary technical resource for the controls layer, providing advanced troubleshooting, system optimization, and data-driven analysis across integrated automation systems. The Controls Engineer partners closely with Operations, Maintenance Technicians, and cross-functional teams to ensure high system uptime and consistent operational performance.What You'll Do Automation & Controls SupportTroubleshoot and support PLC-controlled automation systems, including conveyor networks, sortation systems, goods-to-person automation, and AS/RS platformsDiagnose and resolve complex system-level controls issues, including PLC logic, HMI interfaces, I/O systems, and industrial control networksServe as the technical escalation point for advanced automation and controls problems System Integration & Cross-Functional SupportInterface with Systems and IT teams to support integration, troubleshooting, and performance of automation systemsDiagnose issues across the automation-to-WMS/WCS interface, including data flow, system handoffs, and operational synchronizationPartner with Operations, Maintenance Technicians, and cross-functional teams to support system performance and drive improvements in reliability and throughput Data, Analytics & Continuous ImprovementLead and support data-driven root cause analysis (RCA)Monitor and analyze automation performance data to identify trends and improvement opportunitiesSupport and oversee analytics platforms and system performance reportingDrive continuous improvement initiatives focused on uptime and system stability Specialized Systems SupportSupport troubleshooting and optimization of scan tunnels and vision systems (Datalogic, SICK, Cognex or similar)Diagnose system performance issues including read rates and alignmentSupport controls infrastructure including PLC programs, control cabinets, and industrial networks System Enhancements & SupportSupport automation system improvements, upgrades, and modificationsProvide technical input for system changes, testing, and commissioning supportSupport network and automation initiatives and travel as required Operational SupportBe available on call as needed for critical automation issuesWhat You'll Bring to the TableRequired QualificationsBachelor’s degree in Engineering, Engineering Technology, or equivalent experience5+ years of experience supporting or engineering PLC-controlled industrial automation systemsStrong experience with PLC/HMI troubleshooting and diagnosticsHands-on experience with Rockwell and/or Siemens platformsExperience with industrial controls including sensors and drivesExperience troubleshooting integrated automation systemsExperience performing root cause analysis using system dataFamiliarity with enterprise systems integrationAbility to read electrical schematicsPreferred QualificationsExperience supporting automated material handling systemsFamiliarity with WMS platforms such as Manhattan, HighJump, or Blue YonderExperience with automation analytics platforms such as AutoStore UnifyExpert level knowledge of Allen Bradley and/or Siemens with familiarity with Beckoff PLCExperience with scan tunnels and vision systemsKnowledge of industrial communication networksExperience supporting multi-site environmentsKey CompetenciesAdvanced troubleshooting across integrated automation systemsStrong analytical and data-driven mindsetAbility to diagnose cross-system issuesClear communication of technical informationStrong ownership mindset focused on reliabilityThe Company is an Equal Opportunity Employer committed to a diverse and inclusive work environment.All qualified applicants will receive consideration for employment without regard to race, color, religion, sex, sexual orientation, gender identity, national origin, or disability, or any other classification protected by law.This organization participates in E-Verify .Job Category: Corporate