Process Engineer-Dry Offset Printing

Company Summary: Centor is a Gerresheimer company. Centor/Gerresheimer is an innovative systems and solutions provider and a global partner for the pharma, biotech and cosmetic industries. The company offers a comprehensive portfolio of pharmaceutical containment solutions, drug delivery systems and medical devices as well as solutions for the health industry. The product range includes digital solutions for therapy support, medication pumps, syringes, pens, auto-injectors and inhalers as well as vials, ampoules, tablet containers, infusion, dropper and syrup bottles and more. Centor/Gerresheimer ensures the safe delivery and reliable administration of drugs to the patient. With 35 production sites in 16 countries in Europe, America and Asia, Gerresheimer has a global presence and produces locally for regional markets. With around 12,000 employees, the company generated revenues of around €2bn in 2023. Gerresheimer AG is listed in the MDAX on the Frankfurt Stock Exchange (ISIN: DE000A0LD6E6).Process Engineer – Dry Offset Printing (Kase / Desco Platforms)Position SummaryThe Process Engineer – Dry Offset Printing is responsible for the technical ownership, process stability, and continuous improvement of dry offset printing operations utilizing Kase Equipment and Desco dry offset presses used for decorating plastic containers.This role ensures printing processes are capable, repeatable, and optimized for safety, print quality, throughput, and cost. The engineer serves as the primary technical resource for plate setup, blanket condition, ink transfer systems, mandrel handling, and curing performance on Kase and Desco printing lines.The position works closely with Production, Maintenance, and Quality teams to improve OEE, print quality, and press reliability.Core ResponsibilitiesDry Offset Press Process OwnershipOwn the process performance of Kase and Desco dry offset printing presses, including:Plate cylinder setup and alignmentBlanket condition, pressure, and replacement intervalsInk transfer systems and metering rollsInk viscosity and temperature controlRegistration and color alignmentMandrel/container handling systemsUV or thermal curing performanceEstablish and maintain standard operating process windows for each printing line.Develop and standardize press setup procedures and operator training to improve consistency in plate mounting, ink setup, and registration.Print Quality & Defect ReductionMonitor And Improve Key Print Quality Metrics IncludingRegistration accuracyInk adhesionColor consistencyInk coverage and densityPrint clarityLead troubleshooting and root cause analysis for defects common in dry offset printing such as:GhostingInk smearingPoor transferColor mis-registrationPinholesAdhesion failuresPlate wear related defectsEquipment Optimization – Kase & Desco PlatformsServe As The Technical Expert ForPlate mounting systemsBlanket cylinder systemsInk drum and transfer roll assembliesMandrel timing and container transferCure system performanceVision inspection and print quality monitoring systemsPartner With Maintenance To ImprovePress reliabilityPreventive maintenance standardsWear component life (blankets, plates, transfer rolls)OEE ImprovementLead Initiatives To ImproveOverall Equipment Effectiveness (OEE)First Acceptance / Right First TimeScrap reductionPress speed stabilityChangeover efficiencyUse Structured Problem Solving IncludingRoot Cause Analysis5-WhyDMAICStatistical Process ControlMaterials & Ink PerformanceWork With Suppliers And Quality Teams To ManageInk viscosity and rheologyAdhesion performanceSurface energy requirementsPlate durabilityBlanket material performanceLead Trials ForNew inks and coatingsPlate technologiesProcess improvementsTechnical QualificationsExperience with:Dry offset printing processesKase Equipment dry offset pressesDesco dry offset pressesPlastic container or packaging decorationInk transfer systems and color controlPrint defect troubleshootingStatistical process controlPreferred Experience In High-speed Packaging Or Container Manufacturing Environments.Key Performance MetricsSuccess in this role will be measured through improvements in:OEE on printing linesPrint defect rateScrap reductionFirst acceptance rateChangeover efficiencyPress uptimeSalary Range: $85k - 105kWhat We OfferHealthcarePrescription drug coverageFlexible spending accountsWellnessDisability coverage401k matchEAP (Employee Assistance Program)Life insurancePTO (Paid Time off)12 HolidaysGerresheimer/Centor is an Equal Opportunity Employer and affords equal opportunity to all applicants and employees for all positions without regards to race, color, religion, sex national origin, age, disability, veteran status, or any other legally protected status in accordance with applicable federal, state, and local laws.